CAT CM210 Continuous Miner Operation and Maintenance Manual BI016890 – PDF DOWNLOAD
$26.95
CAT CM210 Continuous Miner Operation and Maintenance Manual BI016890 – PDF DOWNLOAD
Serial Number GEA000803, GEA000804
Description
CAT CM210 Continuous Miner Operation and Maintenance Manual BI016890 – PDF DOWNLOAD
FILE DETAILS:
CAT CM210 Continuous Miner Operation and Maintenance Manual BI016890 – PDF DOWNLOAD
Language : English
Pages : 350
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT CM210 Continuous Miner Operation and Maintenance Manual BI016890 – PDF DOWNLOAD
Serial Number GEA000803, GEA000804
CM210 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT CM210 Continuous Miner Operation and Maintenance Manual BI016890 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Machine description 5 4
Controls and indicators 5 4
Machine control system 5 14
Red zone 5 22
Safety precautions for underground operation 5 27
Tramming safety rules 5 27
Starting procedure in radio remote operation 5 29
Shutdown procedure in radio remote operation 5 31
Tramming the miner in radio remote operation 5 33
Cutter head operation in radio remote operation 5 35
Conveyor operation in radio remote operation 5 36
Scrubber motor operation in radio remote operation 5 38
Fire suppression in radio remote operation 5 39
Stabilizer cylinder raise/lower in radio remote operation 5 39
Shear up/down in radio remote operation 5 39
Gathering head raise/float in radio remote operation 5 39
Starting procedure from the operator’s pit 5 40
Shutdown procedure from the operator’s pit 5 42
Tramming the miner from the operator’s pit 5 43
Cutter head operation from the operator’s pit 5 44
Conveyor operation from the operator’s pit 5 45
Mechanical assemblies 5 46
Hydraulic system 5 52
Water system 5 84
Electrical system 5 95
Instructions on the maintenance 5 125
Important notes 5 125
Before maintenance 5 125
Lubricants, fluids and capacities 5 127
Specific lubrication and maintenance instructions 5 131
Every shift 5 131
Every third shift (daily) 5 133
Weekly 5 138
Monthly 5 142
Every three months 5 148
Every six months 5 151
Adjustment procedures 5 157
Setting hydraulic pressures 5 157
Load holding valve 5 158
Pilot pump circuit relief 5 159
Main control valve 5 161
Port relief 5 162
Tram track 5 164
Tail shim 5 169
Chain tension 5 172
Mechanical 5 172
Grease take-up 5 172
Cutter motor feedback 5 176
Instructions on replacement of wear parts 5 179
Cutter head (boom) assembly 5 179
Boom pivot pin 5 183
Center cutter drum 5 188
End cutter drum 5 192
Drum drive motor 5 194
Drum drive gear case 5 200
Gathering head assembly 5 202
Gathering head drive motor 5 208
Gathering head gear case 5 210
Gathering head foot shaft 5 219
CLA 5 222
CLA tip replacement 5 225
Tram motor 5 226
Tram primary planetary gear 5 231
Tram secondary planetary gear 5 234
Tram case 5 239
Tram reach gear set 5 244
Tram sprocket 5 252
Tram track front idler 5 259
Front idler take-up cylinder 5 263
Tram brake 5 265
Hydraulic pump 5 269
Hydraulic pump motor 5 272
Scrubber fan/motor 5 274
Stabilizer cylinder 5 279
Swivel pin assembly 5 280
Tail roller 5 282
Conveyor chain replacement 5 283
Troubleshooting procedures 5 283
Typical hydraulic problems 5 284
Contaminants in hydraulic systems 5 285
Specific hydraulic circuits 5 286
Multi-function failure 5 286
Oil tank fill 5 287
Cutter head raise 5 287
Cutter head lower 5 287
Gathering head raise 5 288
Gathering head float 5 288
Conveyor raise 5 288
Conveyor lower 5 291
Conveyor swing 5 291
Stabilizer raise 5 291
Stabilizer lower 5 291
General safety procedure for shutdown 5 293
Excessive noise 5 293
Excessive heat 5 294
Incorrect flow 5 295
Incorrect pressure 5 296
Faulty operation 5 297
Restarting checklist 5 298
Water system 5 299
Bearings 5 301
Electrical system 5 302
6 Technical data
Technical data 6 3
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