CAT CM210 Continuous Miner Operation Manual BI016808 – PDF DOWNLOAD
$29.95
CAT CM210 Continuous Miner Operation Manual BI016808 – PDF DOWNLOAD
Description
CAT CM210 Continuous Miner Operation Manual BI016808 – PDF DOWNLOAD
FILE DETAILS:
CAT CM210 Continuous Miner Operation Manual BI016808 – PDF DOWNLOAD
Language : English
Pages : 365
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT CM210 Continuous Miner Operation Manual BI016808 – PDF DOWNLOAD
CM210 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT CM210 Continuous Miner Operation Manual BI016808 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 31
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Machine description 5 4
Controls and indicators 5 4
Machine control system 5 19
Red zone 5 26
Safety precautions for underground operation 5 31
Tramming safety rules 5 31
Starting procedure 5 32
Shutdown procedure 5 34
Tramming the miner 5 35
Cutter head operation 5 37
Conveyor operation 5 38
Scrubber motor operation 5 39
Area and headlight operation 5 32
Fire suppression in radio remote operation 5 40
Conveyor raise/lower/left/right in radio remote operation 5 40
Stabilizer cylinder raise/lower in radio remote operation 5 41
Shear up/down in radio remote operation 5 41
Gathering head raise/float in radio remote operation 5 41
Breaker on/off in radio remote operation 5 42
Typical cutting sequence 5 43
Mining operations 5 45
Mechanical assemblies 5 50
Hydraulic system 5 57
Water system 5 89
Electrical system 5 99
Instructions on the maintenance 5 135
Important notes 5 135
Before maintenance 5 135
Torque values 5 136
Lubricants, fluids and capacities 5 137
Specific lubrication and maintenance instructions 5 141
Every shift 5 141
Every third shift (daily) 5 143
Weekly 5 148
Monthly 5 152
Every three months 5 158
Every six months 5 161
Adjustment procedures 5 164
Setting hydraulic pressures 5 164
Load holding valve 5 165
Pilot pump circuit relief 5 166
Main control valve 5 168
Port relief 5 169
Tram track 5 171
Tail shim 5 176
Chain tension 5 179
Mechanical 5 179
Grease take-up 5 181
Cutter motor feedback 5 183
Instructions on replacement of wear parts 5 186
Cutter head (boom) assembly 5 186
Boom pivot pin 5 190
Center cutter drum 5 194
End cutter drum 5 198
Drum drive motor 5 200
Drum drive gear case 5 203
Gathering head assembly 5 208
Gathering head drive motor 5 214
Gathering head gear case 5 219
Gathering head foot shaft 5 225
CLA 5 228
CLA tip replacement 5 231
Tram motor 5 232
Tram primary planetary gear 5 237
Tram secondary planetary gear 5 240
Tram case 5 245
Tram reach gear set 5 250
Tram sprocket 5 258
Tram track front idler 5 265
Front idler take-up cylinder 5 269
Hydraulic pump 5 272
Hydraulic pump motor 5 274
Scrubber fan/motor 5 277
Swivel pin assembly 5 280
Tail roller 5 282
Conveyor chain replacement 5 284
Troubleshooting procedures 5 285
Typical hydraulic problems 5 286
Contaminants in hydraulic systems 5 287
Specific hydraulic circuits 5 288
Multi-function failure 5 288
Oil tank fill 5 289
Cutter head raise 5 289
Cutter head lower 5 289
Gathering head raise 5 290
Gathering head float 5 290
Conveyor raise 5 291
Conveyor lower 5 291
Conveyor swing 5 291
Stabilizer raise 5 291
Stabilizer lower 5 291
General safety procedure for shutdown 5 320
Excessive noise 5 321
Excessive heat 5 322
Incorrect flow 5 323
Incorrect pressure 5 324
Faulty operation 5 325
Restarting checklist 5 326
Water system 5 327
Bearings 5 329
Electrical system 5 330
Questions? Email us: [email protected]
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