CAT CM230 Continuous Miner Operation Manual BI632540 – PDF DOWNLOAD
$27.95
CAT CM230 Continuous Miner Operation Manual BI632540 – PDF DOWNLOAD
Serial Number GEF1-UP
Description
CAT CM230 Continuous Miner Operation Manual BI632540 – PDF DOWNLOAD
FILE DETAILS:
CAT CM230 Continuous Miner Operation Manual BI632540 – PDF DOWNLOAD
Language : English
Pages : 343
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Serial Number GEF1-UP
CAT CM230 Continuous Miner Operation Manual BI632540 – PDF DOWNLOAD
and is only permitted to be used for equipment of this type
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT CM230 Continuous Miner Operation Manual BI632540 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Red zone 5 20
Safety precautions for underground operation 5 25
Tramming safety rules 5 26
Starting procedure 5 28
Shutdown procedure 5 29
Tramming the miner 5 31
Cutter head operation 5 22
Conveyor operation 5 33
Scrubber motor operation 5 34
Area and headlight operation 5 34
Fire suppression in radio remote operation 5 35
Conveyor up/down and left/right in radio remote 5 35
Stabilizer cylinder raise/lower in radio remote operation 5 36
Shear up/down in radio remote operation 5 36
Gathering head raise/float in radio remote operation 5 36
Breaker on/off in radio remote operation 5 37
Mechanical assemblies 5 39
Hydraulic system 5 45
Water system 5 69
Electrical system 5 83
Instructions on the maintenance 5 107
Important notes 5 107
Before maintenance 5 107
Torque values 5 109
Lubricants, fluids and capacities 5 109
Specific lubrication and maintenance instructions 5 113
Every shift 5 113
Every third shift (daily) 5 115
Weekly 5 121
Monthly 5 123
Every three months 5 129
Every six months 5 133
As required 5 136
Instructions on the adjustment procedures 5 141
Pilot/auxiliary pump circuit relief 5 143
Main control valve 5 145
Tram track 5 148
Tail shim 5 153
Conveyor chain tension 5 156
Mechanical 5 156
Grease take-up 5 158
Hydraulic 5 159
Replacement of wear parts 5 153
Cutter head (boom) assembly 5 153
Boom pivot pin 5 157
Center cutter drum 5 162
End cutter drum 5 166
Drum drive motor 5 170
Drum drive torque limiting clutch 5 176
Drum drive gear case 5 181
Gathering head assembly 5 187
Gathering head drive motor 5 192
Gathering head gear case 5 197
Gathering head foot shaft 5 203
CLA 5 206
CLA tip replacement 5 209
Tram motor 5 210
Tram primary planetary gear 5 215
Tram secondary planetary gear 5 218
Tram case 5 223
Tram reach gear set 5 228
Tram sprocket 5 236
Tram track front idler 5 243
Front idler take-up cylinder 5 247
Hydraulic pump 5 249
Hydraulic pump motor 5 252
Scrubber fan/motor 5 255
Swivel pin assembly 5 258
Tail roller 5 260
Chain replacement 5 262
Superbolts 5 263
Troubleshooting procedures 5 267
Typical hydraulic problems 5 268
Contaminants in hydraulic systems 5 269
Specific hydraulic circuits 5 270
Multi-function failure 5 270
Oil tank fill 5 271
Cutter head raise 5 271
Cutter head lower 5 271
Gathering head raise 5 272
Gathering head float 5 272
Conveyor raise 5 272
Conveyor lower 5 272
Conveyor swing 5 272
Stabilizer up 5 272
Stabilizer downs 5 272
General safety procedures for shutdown 5 273
Excessive noise 5 274
Excessive heat 5 275
Incorrect flow 5 276
Incorrect pressure 5 277
Faulty operation 5 278
Restarting checklist 5 279
Water system 5 280
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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