CAT CM240 Continuous Miner Operation and Maintenance Manual BI016888 – PDF DOWNLOAD
$28.95
CAT CM240 Continuous Miner Operation and Maintenance Manual BI016888 – PDF DOWNLOAD
Serial Number: GEW00763, GEW00772, GEW00798, GEW00802
Description
CAT CM240 Continuous Miner Operation and Maintenance Manual BI016888 – PDF DOWNLOAD
FILE DETAILS:
CAT CM240 Continuous Miner Operation and Maintenance Manual BI016888 – PDF DOWNLOAD
Language : English
Pages : 392
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Serial Number: GEW00763, GEW00772, GEW00798, GEW00802
CAT CM240 Continuous Miner Operation and Maintenance Manual BI016888 – PDF DOWNLOAD
CM240 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type..
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT CM240 Continuous Miner Operation and Maintenance Manual BI016888 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 31
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
CM240 Continuous Miner
BI016888-03-EN
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Machine description 5 4
Controls and indicators 5 4
Red zone 5 25
Safety precautions for underground operation 5 30
Tramming safety rules 5 30
Starting procedure 5 31
Shutdown procedure 5 33
Tramming the miner 5 34
Cutter head operation 5 36
Conveyor operation 5 37
Area and headlight operation 5 38
Fire suppression in radio remote operation 5 39
Shear up/down in radio remote operation 5 40
Gathering head raise/float in radio remote operation 5 40
Stabilizer cylinder raise/lower in radio remote operation 5 40
Breaker on/off in radio remote operation 5 42
Typical cutting sequence 5 43
Mining operations 5 45
Mechanical assemblies 5 50
Hydraulic system 5 56
Water system 5 90
Electrical system 5 101
Instructions on the maintenance 5 142
Important notes 5 142
Before maintenance 5 142
Lubricants, fluids and capacities 5 144
Specific lubrication and maintenance instructions 5 148
Every shift 5 148
Every third shift (daily) 5 150
Weekly 5 156
Monthly 5 159
Every three months 5 166
Every six months 5 170
Instructions on the adjustment procedures 5 173
Pilot/auxiliary pump circuit relief 5 175
Main control valve 5 177
Tram track 5 180
Tail shim 5 185
Chain tension 5 188
Mechanical 5 188
Grease take-up 5 190
Hydraulic 5 192
BI016888-03-EN
Replacement of wear parts 5 196
Cutter head (boom) assembly 5 196
Boom pivot pin 5 200
Center cutter drum 5 205
End cutter drum 5 209
Drum drive motor 5 213
Drum drive torque limiting clutch 5 219
Drum drive gear case 5 224
Gathering head assembly 5 229
Gathering head drive motor 5 234
Gathering head gear case 5 239
Gathering head foot shaft 5 245
CLA 5 248
CLA tip replacement 5 251
Tram motor 5 252
Tram primary planetary gear 5 257
Tram secondary planetary gear 5 260
Tram case 5 265
Tram reach gear set 5 270
Tram sprocket 5 278
Tram track front idler 5 285
Front idler take-up cylinder 5 289
Hydraulic pump 5 291
Hydraulic pump motor 5 294
Fan motor removal/installation 5 297
Swivel pin assembly 5 300
Tail roller 5 302
Chain replacement 5 304
Superbolts 5 305
Troubleshooting procedures 5 309
Typical hydraulic problems 5 310
Contaminants in hydraulic systems 5 311
Specific hydraulic circuits 5 312
Multi-function failure 5 312
Oil tank fill 5 313
Cutter head raise 5 313
Cutter head lower 5 313
Gathering head raise 5 314
Gathering head float 5 314
Conveyor raise 5 315
Conveyor lower 5 315
Conveyor swing 5 315
Stabilizer up 5 315
Stabilizer down 5 315
General safety procedures for shutdown 5 316
Excessive noise 5 317
Excessive heat 5 318
Incorrect flow 5 319
Incorrect pressure 5 320
Faulty operation 5 321
Restarting checklist 5 322
Water system 5 323
Electrical system 5 325
Bearings 5 329
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