CAT CM240 Operation and Maintenance Manual BI632975 – PDF DOWNLOAD
$25.95
CAT CM240 Operation and Maintenance Manual BI632975 – PDF DOWNLOAD
Serial Number: GEZ00795
GEZ00800
Description
CAT CM240 Operation and Maintenance Manual BI632975 – PDF DOWNLOAD
FILE DETAILS:
CAT CM240 Operation and Maintenance Manual BI632975 – PDF DOWNLOAD
Language : English
Pages : 344
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT CM240 Operation and Maintenance Manual BI632975 – PDF DOWNLOAD
Serial Number: GEZ00795
GEZ00800
CAT® CM340 Continuous Miner
and is only permitted to be used for equipment of this type
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT CM240 Operation and Maintenance Manual BI632975 – PDF DOWNLOAD
1 About this manual
About this manual 1 2
Before starting to work 1 2
Who is this operating manual intended for? 1 2
What is the purpose of this operating manual? 1 3
Characters and symbols 1 4
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
General rules 2 6
Storage and transport 2 7
Pre-start inspection 2 7
Installation and start-up 2 8
Operation 2 8
Stopping 2 9
Maintenance and repair 2 9
Proximity system……………………………………………2 14
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 3
Transport 3 5
Lifting points 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 12
Operating procedures 5 28
Red zone 5 28
Safety precautions for underground operation 5 33
Tramming safety rules 5 33
Starting procedure 5 34
Shutdown procedure 5 37
Tramming the miner 5 38
Cutter head operation 5 40
Blowing system operation 5 40
Conveyor operation 5 41
Area and headlight operation 5 42
Fire suppression (optional) 5 42
Shear up/down 5 42
Gathering head raise/float 5 43
Stabilizer cylinder raise/lower 5 43
Conveyor raise/lower and swing left/right 5 43
Typical cutting sequence 5 44
Mining operations 5 46
Mechanical assemblies 5 51
Hydraulic system 5 57
Water system 5 91
Electrical system 5 100
Instructions on the maintenance 5 124
Important notes 5 124
Before maintenance 5 124
Torque values 5 126
Lubricants, fluids and capacities 5 126
Specific lubrication and maintenance instructions 5 127
Every shift 5 132
Every third shift (daily) 5 136
Weekly 5 143
Every 2 weeks 5 147
Monthly 5 148
Every three months 5 154
Every six months 5 160
Instructions on the adjustment procedures 5 163
Pilot/auxiliary pump circuit relief 5 165
Main control valve 5 166
Tram track 5 170
Tail shim 5 175
Conveyor chain tension 5 178
Replacement of wear parts 5 179
Cutter head (boom) assembly 5 180
Cutter head assembly removal/installation 5 182
Center cutter drum 5 184
End cutter drum 5 187
Drum drive motor 5 190
Drum drive gear case 5 196
Gathering head assembly 5 199
Gathering head assembly removal/installation 5 200
Gathering head drive motor 5 205
Gathering head gear case 5 208
Gathering head foot shaft 5 213
CLA 5 216
CLA tip replacement 5 218
Crawler assembly 5 219
Tram motor 5 220
Tram case 5 225
Crawler chain 5 230
Tram track front idler 5 234
Conveyor assembly 5 237
Conveyor chain 5 238
Conveyor assembly removal/installation 5 242
Discharge conveyor 5 246
Tail roller 5 251
Troubleshooting procedures 5 255
Typical hydraulic problems 5 256
Contaminants in hydraulic systems 5 257
Specific hydraulic circuits 5 258
General safety procedures for shutdown 5 262
Excessive noise 5 263
Excessive heat 5 264
Incorrect flow 5 265
Incorrect pressure 5 266
Faulty operation 5 267
Restarting checklist 5 268
Water system 5 269
Control system 5 271
Fault codes 5 286
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M
