CAT CM240 with Super Simpson Operation and Maintenance Manual BI016880 – PDF DOWNLOAD
$26.95
CAT CM240 with Super Simpson Operation and Maintenance Manual BI016880 – PDF DOWNLOAD
Serial Number GEW1-UP
Description
CAT CM240 with Super Simpson Operation and Maintenance Manual BI016880 – PDF DOWNLOAD
FILE DETAILS:
CAT CM240 with Super Simpson Operation and Maintenance Manual BI016880 – PDF DOWNLOAD
Language : English
Pages : 372
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT CM240 with Super Simpson Operation and Maintenance Manual BI016880 – PDF DOWNLOAD
Serial Number GEW1-UP
CM240 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT CM240 with Super Simpson Operation and Maintenance Manual BI016880 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Machine description 5 4
Controls and indicators 5 4
Red zone 5 18
Safety precautions for underground operation 5 23
Tramming safety rules 5 23
Starting procedure 5 24
Shutdown procedure 5 26
Tramming the miner 5 27
Cutter head operation 5 29
Conveyor operation 5 30
Scrubber motor operation 5 32
Area and headlight operation 5 33
Fire suppression in radio remote operation 5 34
Shear up/down in radio remote operation 5 35
Gathering head raise/float in radio remote operation 5 35
Stabilizer cylinder raise/lower in radio remote operation 5 35
Breaker on/off in radio remote operation 5 36
Typical cutting sequence 5 37
Mining operations 5 39
Mechanical assemblies 5 45
Hydraulic system 5 53
Water system 5 87
Electrical system 5 99
Instructions on the maintenance 5 135
Important notes 5 135
Before maintenance 5 135
Torque values 5 137
Lubricants, fluids and capacities 5 137
Specific lubrication and maintenance instructions 5 141
Every shift 5 141
Every third shift (daily) 5 143
Weekly 5 149
Monthly 5 151
Every three months 5 151
Every six months 5 159
As required 5 161
Instructions on the adjustment procedures 5 167
Working port relief 5 168
Pilot/auxiliary pump circuit relief 5 169
Main control valve 5 171
Tram track 5 174
Tail shim 5 179
Chain tension 5 182
Mechanical 5 182
Grease take-up 5 184
Hydraulic 5 186
Cutter motor feedback 5 187
Replacement of wear parts 5 193
Cutter head (boom) assembly 5 193
Boom pivot pin 5 197
Center cutter drum 5 202
End cutter drum 5 206
Drum drive motor 5 210
Drum drive torque limiting clutch 5 216
Drum drive gear case 5 221
Gathering head assembly 5 226
Gathering head drive motor 5 231
Gathering head gear case 5 236
Gathering head foot shaft 5 242
CLA 5 245
CLA tip replacement 5 248
Tram motor 5 249
Tram primary planetary gear 5 254
Tram secondary planetary gear 5 257
Tram case 5 262
Tram reach gear set 5 267
Tram sprocket 5 275
Tram track front idler 5 282
Front idler take-up cylinder 5 286
Hydraulic pump 5 288
Hydraulic pump motor 5 291
Scrubber fan/motor 5 294
Swivel pin assembly 5 297
Tail roller 5 299
Chain replacement 5 301
Superbolts 5 302
Troubleshooting procedures 5 307
Typical hydraulic problems 5 307
Contaminants in hydraulic systems 5 308
Specific hydraulic circuits 5 309
Multi-function failure 5 309
Oil tank fill 5 310
Cutter head raise 5 310
Cutter head lower 5 310
Gathering head raise 5 310
Gathering head float 5 311
Conveyor raise 5 311
Conveyor lower 5 312
Conveyor swing 5 312
Stabilizer up 5 312
Stabilizer down 5 312
General safety procedures for shutdown 5 313
Excessive noise 5 314
Excessive heat 5 315
Incorrect flow 5 316
Incorrect pressure 5 317
Faulty operation 5 318
Restarting checklist 5 319
Water system 5 320
Electrical system 5 321
Bearings 5 327
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M
