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Cat Continuous Miner EMW52L AC 3 Phase TEWJC BSL Crusher Motors Operating & Instruction Manual


Cat Continuous Miner EMW52L AC 3 Phase TEWJC BSL Crusher Motors Operating & Instruction Manual – PDF DOWNLOAD

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Cat Continuous Miner EMW52L AC 3 Phase TEWJC BSL Crusher Motors Operating & Instruction Manual – PDF DOWNLOAD

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Cat Continuous Miner EMW52L AC 3 Phase TEWJC BSL Crusher Motors Operating & Instruction Manual – PDF DOWNLOAD

FOREWORD :

These instructions should be read thoroughly before the motor is installed and run for the first time. Afterwards they should be kept handy for reference purposes. If any of these instructions differ from the Australian Standards, Commonwealth / State legislation, site safety instructions, local regulations and specific requirements of the system, then the site safety officer must be consulted on the procedure to be adopted.

  • Where safety regulations do not exist or are not clearly defined for the tasks to be performed, then the person performing the tasks must maintain vigilance and avoid injury to himself and/or other people.
  • No part of these instructions may be taken as an instruction to perform tasks which even given due vigilance, could result in injury and whilst every care is taken in the preparation of these instructions, every detail cannot be covered, therefore Morley Electric Motors Limited and /or Morley Electric Motors Australia Pty Ltd cannot accept liability for direct or consequential damage or injury that may arise from the non observance of good practices. Warnings of Hazards to personnel in this manual are identified by the use of capital letters. At all times care must be taken when carrying out the instructions contained in this manual.

TABLE OF CONTENTS:

Cat Continuous Miner EMW52L AC 3 Phase TEWJC BSL Crusher Motors Operating & Instruction Manual – PDF DOWNLOAD

SAFETY INFORMATION 4
1 1 EXPLANATION OF SYMBOLS AND NOTES 4
1 1 2 Warnings 4
1 2 HEALTH AND SAFETY 4
1 3 DISPOSAL 4
2 PURPOSE AND PLANNING INFORMATION 5
2 1 INTRODUCTION 5
2 3 CAPABILITIES AND PERFORMANCE 5
2 4 OPERATING ENVIRONMENT 5
3 MAJOR COMPONENT DESCRIPTION 6
3 1 STATOR FRAME 6
3 2 ROTOR 6
3 3 BEARINGS 6
3 4 VENTILATION / COOLING 6
3 5 STATOR WINDING TEMPERATURE DETECTORS (IF FITTED) 6
3 6 BEARING TEMPERATURE DETECTORS (IF FITTED) 6
4 HANDLING, TRANSIT, STORAGE AND INSTALLATION 7
4 1 HANDLING AND TRANSIT 7
4 2 STORAGE 7
4 3 INSTALLATION 8
5 COMMISSIONING AND FIRST STARTING 9
5 1 INSULATION RESISTANCE MEASUREMENT 9
5 2 DRYING OUT 10
5 3 STARTING 10
5 4 WATER SUPPLY CONNECTIONS 12
6 OPERATING INSTRUCTIONS 13
6 1 OPERATION 13
6 2 OPERATING ENVIRONMENT 13
6 2 1 Cooling 13
7 MAINTENANCE SCHEDULES 14
7 1 MAINTENANCE 14
7 2 INSPECTION SCHEDULE FOR EX ‘D’ EQUIPMENT 14
7 3 INSPECTION SCHEDULE TABLE 15
8 MAINTENANCE INSTRUCTIONS 16
8 1 BEARING REPLACEMENT 16
8 2 RE-GREASING BEARINGS 17
8 3 TORQUE WRENCH SETTINGS FOR METRIC SCREWS 17
8 4 FLAMEPROOF JOINTS 18
9 ASSEMBLY AND DISASSEMBLY PROCEDURE 18
9 1 DISASSEMBLY 18
9 2 INSPECTION AND RENEWAL 20
General 20
9 3 WINDINGS 20
9 4 BALL AND ROLLER BEARINGS 20
9 5 REPAIRS 21
9 6 ASSEMBLING PROCEDURES 21
9 7 MOTOR ASSEMBLY 21
10 FAULT FINDING 24
11 MACHINE MAINTENANCE HISTORY 25
12 SPARES AND SERVICE BACKUP 26

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