CAT Continuous Miner Integra Skid Mounted Bootend PM4 Controlled Operation & Maintenance Manual

Description

CAT Continuous Miner Integra Skid Mounted Bootend PM4 Controlled Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Continuous Miner Integra Skid Mounted Bootend PM4 Controlled Operation & Maintenance Manual – PDF DOWNLOAD

Language :English
Pages :44
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Continuous Miner Integra Skid Mounted Bootend PM4 Controlled Operation & Maintenance Manual – PDF DOWNLOAD

INTRODUCTION 5
CHARACTERS AND SYMBOLS 5
MANUAL VALIDITY 6
GENERAL SAFETY INSTRUCTIONS 6
WORKING INSTRUCTIONS 7
QUALIFICATIONS OF PERSONNEL 7
MAINTENANCE AND REPAIR ADVICE 7
Dangers of Electrical Energy 8
Hydraulic and Pneumatic Equipment 8
Noise and Vibration 8
Oils Greases and other Chemical Substances 8
TRANSPORTATION 8
STORAGE 8
OVERVIEW 9
COMPONENTS 10
CONTROL BANK 10
BOGIE 11
BELT TROUGH 11
BELT TROUGH 12
BELT SCRAPER 12
RETURN AND SNUBBER ROLLER 13
GUIDE ROLLERS 14
CYLINDERS 15
Lift Cylinder 16
Advancing Cylinder 17
Side Shift Cylinders 18
Belt Lift Cylinders 19
HYDRAULICS 20
OPERATION 22
PM4 CONTROLLER MANUAL BUTTON FUNCTIONS 22
AUX FUNCTION OPERATION 23
The Auxiliary Functions: 23
SEQUENCE OF OPERATION 25
TRANSPORT 26
Removal of Belt Lifting Device 26
MAINTENANCE 27
MAINTENANCE SUMMARY TABLE 27
INSPECTION SCHEDULE 27
BOGIE 28
RETURN PULLEY 28
SHAFT & LOCKING ASSEMBLY 28
BEARING GREASING 29
RETURN AND SNUBBER ROLLER DISASSEMBLE 30
PULLEY ASSEMBLE 31
HYDRAULIC MAINTENANCE 32
Control Bank 32
Counterbalance valves on all cylinders 33
Pressure Reducing Unit 34
Hosing 34
Hosing 35
HYDRAULIC PROBLEM SOLVING 35
Leg Cylinders Not Retracting on Advance 35
September 09 3 of 43 Manual No M01206
BI619281
Integra Skid Mounted Bootend
Bucyrus Australia
Advancing Cylinders Not Extending 35
Advancing Cylinders Not Retracting 35
CYLINDER REPLACEMENTS 36
Lift Cylinder Replacement 36
Advancing Cylinder Replacement 36
Advancing Cylinder Replacement 37
Sideshift Cylinder Replacement 38
Belt Lift Cylinder Replacement 39
RECOMMENDED LUBRICANTS 40
Lubricating greases for general application 40
Lubricating greases containing additives 40
Lubricating pastes 40
HYDRAULIC FLUID CONCENTRATES 41
QUALITY OF THE PROCESS WATER 42
Emulsion values 42
Checking of the emulsion values 42
RECOMMENDED BOLT TORQUES 43
Recommended Tightening Torques 43
Manual

S.M 30/3/2025