Cat Custom Track Service Manual Handbook Manual – PDF DOWNLOAD

Description

Cat Custom Track Service Manual Handbook Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Custom Track Service Manual Handbook Manual – PDF DOWNLOAD

NOTE:
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• Edition Seventeen is a comprehensive update to the CTS Handbook in conjunction with the release of CTSi 1.0. The smaller handbook size is a result of dealer feedback and now fits easily inside the UWI tool kit.
• Updates were made to the General Information and the Management and Merchandising sections. The Introduction sections of each product type were also updated.

Some of the changes you will notice include:

• Undercarriage Codes are no longer utilized with the new CTSi computer program. Instead, the individual Wear Chart number applicable to the model’s undercarriage component is located beneath each chart. UC codes are no longer listed at the front of each product type’s introduction section of the handbook.
• The machine models and applicable wear charts are up-to-date.
• Classic undercarriage wear charts are now incorporated into the various product type sections.
• The 200 series and ‘E’ series Excavators have been removed from the CTS Handbook. A separate e-book in PDF format will be available on dealer.cat.com/CTS. These models will still reside in the CTSi computer program.
• Information regarding the new CTS Reports formats that can now be generated in CTSi, including ‘Simple’ and ‘Detailed’ formats (Percent Worn report also includes a ‘Graph’ format).

NOTE: Blue text throughout this PDF will link you to the page indicated. To navigate this PDF in Adobe Reader: set the “Back” and “Previous” buttons on your tool bar by following these steps

1. Go to “View” on Menu bar at the top
2. Click Show/Hide Tool Bar Items
3. Click Page Navigation
4. Click Show All Navigation Tools

TABLE OF CONTENTS:

Cat Custom Track Service Manual Handbook Manual – PDF DOWNLOAD

Table of Contents.......................................................................  3
Introduction ...........................................................................  5
General Information ....................................................................  7
	Measurement Tools ..................................................................  7
	Controllable Variables ............................................................. 12
	Partially Controllable Variables ................................................... 24
	Component Discussions .............................................................. 25
	Links .............................................................................. 26
	Former Link Service Limits ......................................................... 31
	Sealed & Lubricated Track Pins & Bushings .......................................... 32
	Sealed Track Pin & Bushings ........................................................ 40
	Shoes .............................................................................. 45
	Idlers ............................................................................. 50
	Carrier Rollers .................................................................... 54
	Track Rollers ...................................................................... 57
	Sprockets .......................................................................... 61
	Guards ............................................................................. 65
Management & Merchandising ............................................................. 67
	Track Management ................................................................... 67
		Wear Limits .................................................................... 67
		Track Seal Replacement Recommendations ......................................... 69
		CTS Inspection Report .......................................................... 71
	Calculations ....................................................................... 73
	Using CTS Reports To Manage Undercarriage .......................................... 74
	CTS on the Personal Computer ....................................................... 83
	Competitive Machine Undercarriage Conversion ....................................... 84
Elevated Sprocket Machines ............................................................. 87
	Introduction ....................................................................... 87
	D4H, D5M, D5N - 6.75 IN. (171.5 mm) ................................................110
	D5H, D6M, D6N - 7.50 in (190 mm) ...................................................134
	D6H, D6R, D6T - 8.00 in. (203.2 mm) ................................................156
	D7H, D7R, 572R - 8.50 in. (215.9 mm) ...............................................185
	D8N, D8R, D8T - 8.58 in. (218 mm) ..................................................207
	D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T - 8.50 in. (215.9 mm) ..............208
	D9N, D9R, D9T - 9.45 in. (240 mm) ..................................................223
	D9L, 589 - 9.00 in. (228.6 mm) .....................................................233
	D10N, D10R, D10T - 10.25 in. (260.4 mm) ............................................241
	D10 - 10.25 in. (260.4 mm) .........................................................252
	D11N, D11R, D11T - 12.50 in. (317.5 mm) ............................................261
Low Sprocket Machines ..................................................................281
	Introduction .......................................................................281
	D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm) .................................297
	D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm) ............................308
	D4, 941 - 6.75 in. (171.5 mm) ......................................................325
	D5K - 7.50 in. (190.5 mm) ..........................................................340
	D5K - 6.75 in. (171.5 mm) ..........................................................341
	D5G, D5C, 939 - 6.75 in. (171.5 mm) ................................................355
	D5, 955, 951, 561 - 6.91 in. (175.5 mm) ............................................376
	D6K, PL61 - 7.50 in. (190.5 mm) ....................................................398
	D6, 955 - 8.00 in. (203.2 mm) ......................................................407
	D7E - 8.50 in. (215.9 mm) ..........................................................440
	D7, 977 - 8.50 in. (215.9 mm) ......................................................448
	D7, 977, 571, 572 - 8.50 in. (215.9 mm) ............................................449
	D8, 983 - 9.00 in. (228.6 mm) ......................................................474
	D9, 594 - 10.25 in. (260.4 mm) .....................................................486
Hydrostatic Loaders ....................................................................497
	Introduction .......................................................................497
	943 - 6.75 in. (171.5 mm) ..........................................................506
	953 - 7.50 in. (190.5 mm) ..........................................................514
	953 - 6.91 in. (175.5 mm) ..........................................................532
	963 - 8.00 in. (203.2 mm) ..........................................................543
	973 - 8.50 in. (215.9 mm) ..........................................................564
Excavators & Forest Machines ...........................................................585
	Introduction .......................................................................585
	304, 304.5, 305, 305.5 - 5.31 in. (135 mm) .........................................594
	307, 308 - 6.06 in. (154 mm), 5.31 in. (135 mm) ....................................603
	312B, 312C - 6.75 in. (171.5 mm) ...................................................614
	311, 312, 313, 314 - 6.75 in. (171.5 mm) ...........................................615
	315, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324 - 7.50 in. (190 mm) ....625
	320S, 322 FM, 323S, 324 FM, 325, 329, 511, TK711 - 8.00 in. (203.2 mm) .............646
	328, 330, 330 FM, 336, 340, 532, 541, 1290, TK732 - 8.50 in. (215.9 mm) ............660
	325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm) .......672
	345FM, 350 - 9.00 in. (228.6 mm) ...................................................685
	365, 374 - 10.25 in. (260.4 mm) ....................................................693
	375, 385, 390, 5080, 5090 - 10.25 in. (260.4 mm) ...................................694
	5110 - 10.25 in. (260.4 mm) ........................................................706
	5130 - 12.50 in. (317.5 mm) ........................................................714
	5230 - 14.90 in. (378.5 mm) ........................................................724
Paving Products/Drive Belts ............................................................731
	Introduction .......................................................................731
	PM465 - 5.31 in. (135 mm) ..........................................................732
	AP650, AP1050, BG225, BG245 — 6.125 in. (155.6 mm) .................................740
	SF250B, TR225B, PR450, SF350 — 6.125 in. (155.6 mm) ................................751
	PR750, PR1000, SF500, SF550, TR500 — 6.75 in. (171.5 mm) ...........................758
	PM565 — 6.75 in. (171.5 mm) ........................................................764

CAT CUSTOM TRACK SERVICE MANUAL HANDBOOK MANUAL – PDF DOWNLOAD:

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