Cat D9R Dozer Track-Type Tractor Parts Manual – PDF DOWNLOAD

Description

Cat D9R Dozer Track-Type Tractor Parts Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat D9R Dozer Track-Type Tractor Parts Manual – PDF DOWNLOAD

WDM1-Up (Machine)
48W42331-Up (Engine)
6KX1-Up (Transmission)
9MP1-Up (Bulldozer)
9RP1-Up (Bulldozer)
T9H1-Up (Bulldozer)
T9J1-Up (Bulldozer)
5RP1-Up (Ripper)
7HP1-Up (Ripper)
6ZT1-Up (Torque Converter)

Powered By 3408C Engine
Caterpillar Form No. SERP4196

GENERAL INFORMATION
1. MACHINE IDENTIFICATION :

Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers.

• The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Caterpillar dealers need all of these numbers to determine accurate parts identification.
• Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) will change from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard.

2. ORDERING PARTS :

• Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines.
• Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.

3. PARTS MANUAL ORGANIZATION :

Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.

TABLE OF CONTENTS:

Cat D9R Dozer Track-Type Tractor Parts Manual – PDF DOWNLOAD

GENERAL INFORMATION A23
REPAIR ALTERNATIVES A42
SUPPLEMENTAL COOLANT
ADDITIVES A47
MAINTENANCE PARTS A52
INDEX A78
MACHINE ARRANGEMENT 1
CHASSIS AR 1
COLDWEATHER AR 1
GENERAL AR 2
MACHINE AR-COLDWEATHER 3
MACHINE AR-HIGH AMBIENT TEMP 4
ENGINE ARRANGEMENT 5
ENGINE AR 5
INSTALLATION AR-ENGINE 7
BASIC ENGINE 8
BELT TIGHTENER GP 8
CAMSHAFT GP 12
COVER GP-CYLINDER BLOCK 13
COVER GP-FLYWHEEL HOUSING 15
COVER GP-FRONT HOUSING 16
COVER GP-VALVE MECHANISM 18
CRANKSHAFT AS 19
CRANKSHAFT GP 20
CYLINDER BLOCK AS 21
CYLINDER BLOCK GP 22
CYLINDER HEAD AS 24
CYLINDER HEAD GP 26
DAMPER & PULLEY GP 29
DRIVE GP-FAN 30
FLYWHEEL GP 34
GEAR GP-FRONT 35
GEAR GP-REAR 36
HOUSING GP-FLYWHEEL 39
HOUSING GP-FRONT 41
LIFTING GP-ENGINE 42
PAN GP-OIL 43
PISTON & ROD GP 45
PULLEY-ALTERNATOR 47
ROCKER ARM GP 48
SUPPORT GP-ENGINE 49
TRUNNION GP-ENGINE 51
VALVE MECHANISM GP 52
YOKE GP 53
LUBRICATION SYSTEM 55
BREATHER GP 55
FASTENER GP-OIL PUMP
MOUNTING 56
FILLER GP-ENGINE OIL 57
FILTER GP-ENGINE OIL 58
FUMES DISPOSAL GP 60
GAUGE GP-OIL LEVEL (DIPSTICK) 61
LINES GP-ENGINE OIL 62
LINES GP-TURBOCHARGER OIL 65
OIL CHANGE GP-HIGH SPEED 67
PRELUBRICATION AR-ENGINE 69
PUMP GP-ENGINE OIL 71
COOLING SYSTEM 73
FAN & GRID AR 73
FAN GP-BLOWER 74
FAN GP-REVERSIBLE 76
LINES GP-AFTERCOOLERWATER 78
LINES GP-WATER 79
PUMP GP-WATER 89
RADIATOR AR 92
RADIATOR GP 93
TANK GP-COOLANT 98
TANK GP-WATER 99
AIR INLET AND EXHAUST SYSTEM 101
AFTERCOOLER GP-WATER 101
AIR CLEANER GP 103
CARTRIDGE GP-TURBOCHARGER 105
DUST EJECTOR GP 107
INDICATOR GP-AIR FILTER CHANGE 108
LINES GP-AIR 109
MANIFOLD GP-EXHAUST 113
MUFFLER GP 115
PRECLEANER AR 116
SHIELD GP-MANIFOLD 117
TURBOCHARGER GP 119
FUEL SYSTEM 121
ADAPTER GP-FAST FILL FUEL 121
CONTROL GP-FUEL RATIO 126
CONTROL GP-GOVERNOR 129
DRIVE GP-GOVERNOR & FUEL
PUMP 133
DRIVE GP-TACHOMETER 134
FASTENER GP-FUEL INJ PUMP 135
FILTER & LINES GP-FUEL 136
FILTER GP-FUEL 139
FILTER GP-WATER SEP & FUEL 140
GOVERNOR GP 142
HOUSING GP-FUEL PUMP 145
LINES GP-FUEL DRAIN 146
LINES GP-FUEL FILTER 147
LINES GP-FUEL INJECTION 149
PLATE GP-GOVERNOR ADAPTER 153
PUMP GP-FUEL INJECTION 155
SEBP4196 TABLE OF CONTENTS A1
TABLE OF CONTENTS
Name Page Name Page
PUMP GP-FUEL TRANSFER 159
PUMP GP-GOV, FUEL INJ & TFR 161
TANK GP-FUEL 162
TORQUE CONTROL GP 167
ELECTRICAL AND STARTING SYSTEM 168
ALARM GP 168
ALTERNATOR GP-CHARGING 170
BATTERY &WIRING GP 182
BATTERY GP 189
BLOCK GP-JUNCTION 191
BLOCK GP-POWER 192
CONNECTION GP-ELECTRICAL 193
CONVERTER GP-ELECTRICAL 194
FASTENER AS 195
HEATER GP-FUEL 196
HEATER GP-JACKETWATER 198
LAMP GP-DOME 202
LAMP GP-FLOOD 203
LIGHTING GP-FLOOD 205
SENSOR GP-FUEL LEVEL 219
SENSOR GP-PRESSURE 220
SENSOR GP-SPEED 221
SENSOR GP-TEMPERATURE 223
STARTING AID GP-ETHER 224
STARTING AR-COLDWEATHER 226
STARTING MOTOR GP-ELECTRIC 230
SWITCH GP-BYPASS 241
SWITCH GP-DISCONNECT 242
SWITCH GP-FLOW 243
SWITCH GP-HANDLE 245
SWITCH GP-MAGNETIC 246
SWITCH GP-PUSH BUTTON 249
SWITCH GP-START 250
WIRING GP-CONSOLE 251
WIRING GP-PLATFORM 254
POWER TRAIN 258
AXLE GP-POWER TRAIN 258
CASE & PARTS GP-PLANETARY 259
CONTROL GP-TRANSMISSION 261
CONTROL GP-TRANSMISSION HYD 265
COOLER GP-TRANSMISSION OIL 267
COUPLING GP-PUMP 268
DRAIN GP-ECOLOGY 269
FILTER GP-OIL 270
FINAL DRIVE GP 272
GEAR GP-BEVEL & TRANSFER 278
GUARD GP-DRIVE SHAFT 281
LINES GP-POWER TRAIN OIL 282
MOUNTING GP-TRANSMISSION 288
PLANETARY GP-TRANSMISSION 289
POWER TRAIN AR 294
PUMP GP-GEAR 295
SEGMENT GP-SPROCKET 298
SHAFT GP-DRIVE 299
TORQUE CONVERTER GP 300
TRANSMISSION AR 306
UNIVERSAL JOINT GP 307
VALVE GP-PRIORITY 308
VALVE GP-RELIEF 309
VALVE GP-SELECTOR & PRESS
CONT 310
FRAME AND BODY 313
CASE & FRAME GP 313
COUNTERWEIGHT GP 316
COVER GP-TRUNNION 319
DOOR GP-ACCESS 320
DRAWBAR GP 329
ENCLOSURE GP-ENGINE 331
ENCLOSURE GP-LH 343
ENCLOSURE GP-RH 345
FENDER GP 348
FLOORPLATE AR 353
GRID GP-SAND BLAST ERODING 354
GUARD GP-BOTTOM 356
GUARD GP-IDLER 360
GUARD GP-PIVOT SHAFT 361
GUARD GP-RADIATOR 362
GUARD GP-ROCK 364
GUARD GP-VANDALISM 366
HOOD & GUARD GP 367
LATCH GP 369
UNDERCARRIAGE 370
BAR AS-EQUALIZER 370
BAR GP-EQUALIZER 371
CAP GP-TRACK IDLER 375
CAP GP-TRACK ROLLER 377
FRAME GP-TELESCOPING RECOIL 378
IDLER GP-TRACK 382
LINK AS-TRACK 384
LUBRICATION GP-PIVOT SHAFT 386
ROLLER & IDLER AR 388
ROLLER AR-TRACK CARRIER 389
ROLLER GP-TRACK-DOUBLE
FLANGE 390
ROLLER GP-TRACK-SINGLE
FLANGE 392
SHOE-TRACK 394
SUSPENSION GP-BOGIE 399
TRACK ADJUSTER & RECOIL GP 401
TRACK GP 403
UNDERCARRIAGE AR 409
STEERING AND BRAKING SYSTEM 410
CLUTCH & BRAKE GP-STEERING 410
CONTROL GP-STEER CLUTCH &
BRK 412
A2 TABLE OF CONTENTS SEBP4196
TABLE OF CONTENTS
Name Page Name Page
VALVE GP-STEERING & BRAKE
CONT 417
HYDRAULIC SYSTEM 422
CONTROL AR-HYD PIN PULLER 422
CONTROL AR-HYDRAULIC 424
CONTROL AR-HYDRAULIC
IMPLEMENT 424
COVER GP-HYDRAULIC TANK CAP 425
CYLINDER & LINES GP-LIFT 426
CYLINDER & LINES GP-RIPPER 430
CYLINDER AR-TILT 431
CYLINDER GP-LIFT 432
CYLINDER GP-RIPPER 434
CYLINDER GP-RIPPER PIN PULLER 438
CYLINDER GP-RIPPER TIP 439
CYLINDER GP-TILT 443
LEVER GP-CONTROL VALVE 449
LINES GP-LIFT CYLINDER 451
LINES GP-PIN PULLER 453
LINES GP-PIN PULLER CYLINDER 454
LINES GP-PUMP 455
LINES GP-RIPPER 459
LINES GP-TILT CYLINDER 463
MANIFOLD GP-VALVE 471
MOUNTING GP-CYLINDER 472
PUMP GP-PISTON 473
ROTATING GP-PUMP 475
TANK & FILTER GP-HYDRAULIC 476
VALVE & MTG GP-CONTROL 480
VALVE GP-BANK 4 481
VALVE GP-CHECK 483
VALVE GP-CONTROL 484
VALVE GP-PUMP CONTROL 492
VALVE GP-QUICK-DROP 493
VALVE GP-RELIEF 495
VALVE GP-SHUTTLE 499
VALVE GP-SOLENOID 500
VALVE GP-TILT CONTROL 504
IMPLEMENTS 505
BULLDOZER AR 505
BULLDOZER AR-SEMI-UNIVERSAL 506
BULLDOZER AR-UNIVERSAL 509
LINK GP-STABILIZER 512
LINKAGE GP-IMPLEMENT 514
MODIFICATION AR-BULLDOZER 519
PUSH ARM GP 520
PUSH ARM GP-STABILIZER 522
TRUNNION GP-BULLDOZER 523
WORK TOOLS 525
BLADE & EDGE GP-SEMIUNIVERSAL
525
BLADE & EDGE GP-UNIVERSAL 527
BLADE AS-SEMI-UNIVERSAL 530
BLADE AS-UNIVERSAL 535
BLADE GP-SEMI-UNIVERSAL 540
BLADE GP-UNIVERSAL 541
EDGE GP-BIT & CUTTING 542
FRAME GP-RIPPER 546
MOUNTING GP-RIPPER 550
PLATE GP-WEAR 552
PULLER AR-PIN 554
PULLER GP-PIN 555
RIPPER AR 556
RIPPER GP 558
TOOTH GP-RIPPER 560
OPERATOR STATION 563
ADJUSTER GP-SEAT 563
AIR CONDITIONER AR 564
AIR CONDITIONER GP 565
CAB AR 568
CAB GP 570
COMPRESSOR GP-REFRIGERANT 578
CONDENSER & MTG GPREFRIGERANT
581
CONDENSER GP-REFRIGERANT 583
CONTROL GP-MONITOR 585
CONVERSION AR 586
CONVERSION AR-NON-ROPS 586
FAN GP-DEFROSTER 587
HEATER GP-CAB 590
HOUSING GP-SEAT SUSPENSION 597
INSTALLATION GP-RADIO 600
LINER GP-CAB 601
LINES GP-AIR CONDITIONER 602
LINES GP-HEATER 610
MIRROR GP 612
MIRROR GP-REAR VIEW 613
MODULE GP-QUAD GAUGE 615
MODULE GP-SPEEDOMETER &
TACH 616
MOTOR GP-WINDOWWIPER 617
MOUNTING GP-CAB 618
MOUNTING GP-ROPS 620
PAN GP-BACKREST 621
PANEL GP-INSTRUMENT 624
PLATFORM GP 626
RECLINER GP-SEAT 629
ROPS GP 630
SCREEN GP-PROTECTION 632
SEAT AR 633
SEAT GP 634
SEAT GP-SUSPENSION 641
SUSPENSION GP-SEAT 643
TANK GP-WINDOWWASHER 645
WASHER GP-WINDOW 648
WINDOWAS-SLIDING 652
SEBP4196 TABLE OF CONTENTS A3
TABLE OF CONTENTS
Name Page Name Page
WINDOWGP-CAB 653
WIPER GP-WINDOW 664
WIPER PIVOT GP 667
SERVICE EQUIPMENT AND SUPPLIES 668
FILM GP 668
PAINT GP 670
PLATE & FILM GP 670
PART NUMBER INDEX B1
A4

CAT D9R DOZER TRACK-TYPE TRACTOR PARTS MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

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