CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE MANUAL (A6474X240) – PDF DOWNLOAD

Description

CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE MANUAL (A6474X240) – PDF DOWNLOAD

FILE DETAILS:

CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE MANUAL (A6474X240) – PDF DOWNLOAD

Language : English
Pages : 265
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE MANUAL (A6474X240) – PDF DOWNLOAD

1. CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE MANUAL (A6474X240)
2. CAT DBT5 DBT6 DBT8 DBT10 DBT12 & DBT14 BATTERY CHARGERS OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & MANUAL (A6474X230)
3. CAT DBT LA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING MANUAL (A6474X226)
4. CAT KESSLER AXLES SERVICE MANUAL
5. CAT MINE POWER STORAGE BATTERIES INSTALLATION USE MAINTENANCE & REPAIR MANUAL (A6474X26)
6. CAT DBT BATTERY CHARGING & MAINTENANCE INSTRUCTIONS (A6474X61)

• This manual is intended to provide GENERAL product information for the Model 488 Series UN-A-TRAC®. The illustrations, descriptions and procedures contained in this publication apply only to this Model 488 UN-A-TRAC®. DBT America Inc. reserves the right to revise models and designs without prior notice.
• This Model 488 UN-A-TRAC® was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U. S. regulatory agency standards.
• At the completion of the manufacturing process, this Model 488 UN-A-TRAC® was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this Model 488 UN-A-TRAC®, without the consent of DBT America Inc., and these regulatory agencies, or any repair or replacement of parts contrary to DBT America’s instructions, may invalidate these approvals and render this Model 488 UN-A-TRAC® unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this Model 488 UN-A-TRAC®.
• While this manual attempts to anticipate the most important operations and maintenance needs for this Model 488 UN-A-TRAC®, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your DBT America Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is nontransferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE MANUAL (A6474X240) – PDF DOWNLOAD

1. CAT DBT 488-6 WITH QUICK DETACH SYSTEM OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE MANUAL (A6474X240)
   
2. CAT DBT5 DBT6 DBT8 DBT10 DBT12 & DBT14 BATTERY CHARGERS OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & MANUAL (A6474X230)
   
3. CAT DBT LA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING MANUAL (A6474X226)
   
4. CAT KESSLER AXLES SERVICE MANUAL
   
5. CAT MINE POWER STORAGE BATTERIES INSTALLATION USE MAINTENANCE & REPAIR MANUAL (A6474X26)
   
6. CAT DBT BATTERY CHARGING & MAINTENANCE INSTRUCTIONS (A6474X61)
   

OPER......................................................  1
CHARGER................................................... 90
	PREFACE............................................... 93
	SYMBOLS AND SPECIAL NOTATIONS......................... 94
	MAJOR HAZARDS......................................... 96
	SAFETY PRECAUTIONS AND GUIDELINES..................... 97
	OVERVIEW.............................................. 97
	LOCATION.............................................. 97
	PRE-START............................................. 97
	MAINTENANCE........................................... 98
	THEORY OF OPERATION FERRORESONANT DESIGN..............100
	INTRODUCTION..........................................101
	GENERAL...............................................101
	GENERAL INFORMATION...................................102
	RECEIVING INSTRUCTIONS................................102
	HANDLING..............................................102
	NOMENCLATURE PLATES...................................102
	ADJUSTMENTS...........................................102
	SPARE PARTS...........................................102
	RATINGS AND SPECIFICATIONS............................103
	OUTPUT RATINGS........................................103
	INPUT RATINGS.........................................103
	TYPICAL ELECTRICAL SPECIFICATIONS.....................103
	STANDARD FEATURES.....................................104
	OPTIONAL GROUND INTEGRITY.............................104
	ENVIRONMENTAL RATINGS.................................105
	INSTALLATION INFORMATION..............................106
	MINIMUM WIRE SIZES....................................106
	ELECTRICAL CONNECTIONS AND FIELD WIRING...............106
	OPERATION.............................................108
	START UP (ELECTRONIC TIMER)...........................108
	ADJUSTMENTS...........................................109
	CIRCUIT OPERATION.....................................109
	TROUBLESHOOTING.......................................110
	GENERAL INSPECTION....................................110
	SERVICE INFORMATION...................................110
	SYMPTOMS AND CAUSES...................................111
	GROUND AND SHORT CIRCUIT TEST.........................111
	TROUBLESHOOTING AND REPLACING POWER SILICON DIODES....112
	CHECKING CAPACITORS...................................112
TSG.......................................................113
	TABLE OF CONTENTS.....................................114
	PREFACE...............................................115
	SYMBOLS AND SPECIAL NOTATIONS.........................116
	MAJOR HAZARDS.........................................118
	SAFETY PRECAUTIONS AND GUIDELINES.....................119
	OVERVIEW..............................................119
	MAINTENANCE...........................................119
	INTRODUCTION..........................................120
	LA 2000: INNOVATIVE SPEED CONTROL BY DBT AMERICA......120
	GENERAL SPECIFICATIONS................................125
	FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING........125
	DESCRIPTION OF FEATURES...............................126
	LA 2000 MOTOR CONTROLLER CONSIST OF...................126
	LA 2000 MOTOR IGBT PANEL (POWER CONNECTIONS)..........126
	MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS)......126
	CONFIGURATION JUMPER TABLE............................128
	OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9)....128
	FAULT MESSAGE CHART...................................129
	OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT........131
	PERSONALITY ADJUSTMENT PROCEDURE......................132
	TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS).......132
	TRACTION STATUS DISPLAY...............................134
	TRACTION TEST DISPLAY.................................136
	TRACTION BDI DISPLAY..................................137
	ERROR CODE LEGEND (STATUS DISPLAY)....................138
	TROUBLESHOOTING.......................................139
	IGBT MEASUREMENTS.....................................140
	INDIVIDUAL IGBT MEASUREMENTS..........................141
	DIODE MEASUREMENTS....................................142
	DIODE MEASUREMENTS....................................143
	PANEL MEASUREMENTS....................................144
	DRIVER MEASUREMENTS...................................145
	IGBT DUAL MOTOR PANEL, FIGURE 16......................147
	IGBT SINGLE MOTOR PANEL,FIGURE 17.....................148
	IGBT HEAT SINK ASSEMBLY, FIGURE 18....................149
	SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19........150
	DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20..........151
	DASHBOARD DISPLAY, FIGURE 21..........................152
	DUAL "Y" HARNESS, FIGURE 22...........................153
	HARNESS FOR DASHBOARD DISPLAY, FIGURE 23..............154
	CALIBRATOR UNIT, FIGURE 24............................155
	LA 2000 PUMP MOTOR SHUNT, FIGURE 25...................155
	LA 2000 PANEL WIRING HARNESS, FIGURE 26...............156
KESSLER...................................................157
B MAINT...................................................221
B CHART...................................................265

Contact us: [email protected]

S.S