CAT DBT FULL DIMENSION Continuous Haulage System Operation Manual A6474X251 – PDF DOWNLOAD

Description

CAT DBT FULL DIMENSION Continuous Haulage System Operation Manual A6474X251 – PDF DOWNLOAD

FILE DETAILS:

CAT DBT FULL DIMENSION Continuous Haulage System Operation Manual A6474X251 – PDF DOWNLOAD

Language : English
Pages : 276
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT DBT FULL DIMENSION Continuous Haulage System Operation Manual A6474X251 – PDF DOWNLOAD

About this manual
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.
machine type
This operating manual is intended for:
DBT – FULL DIMENSION® Continuous Haulage System
Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons
working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work

TABLE OF CONTENTS:

CAT DBT FULL DIMENSION Continuous Haulage System Operation Manual A6474X251 – PDF DOWNLOAD

1 About this manual
About this manual 13
Before starting to work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Characters and symbols 15
2 Your safety
Your safety 23
Personnel 24
Operation 24
Installation and repair 24
Operating conditions 25
Intended use 25
Unauthorized use25
Safety instructions 27
General rules: 27
Storage and transport 28
Pre-start inspection 29
Installation and start-up 29
Operation 29
Maintenance and repair 210
Overview of the safety instructions 215
Chapter 3: Storage and transport 215
Chapter 4: Installation215
Chapter 5: Operation 216
Chapter 6: Technical data223
3 Storage and transport
Storage and transport 33
Storage 33
Storage of the equipment 33
Transport 34
Dimensions and weights 34
Before transport 35
4 Installation
Installation 43
Points to observe prior to installation 43
Who is allowed to carry out installation 43
Which tools are required for installation 43
Notes on installation 44
Pre-installation check list 45
Safety features 46
Overview of the continuous haulage system 48
5 Operation
Operation 53
How to operate the continuous haulage system 53
Who is allowed to operate the continuous haulage
system? 53
When can conveying be started? 53
Controls and indicators 54
Operator’s compartment 54
Starting procedure 512
General 512
Checklist513
Operating procedures 515
Starting the pump motor 515
Starting the conveyors (automatic mode) 515
Starting the conveyors (individual mode) 516
Jogging the conveyors 517
Tramming517
Stopping the pump518
Pump motor reset 519
Conveyor lift 519
Cab and canopy519
Lights 519
Instructions on the maintenance of the continuous
haulage system521
Important notes 521
Before maintenance521
lubricants523
Instructions on the lubrication of the mobile bridge
carrier (MBC)524
Central lubrication system 524
Specific lubrication procedures527
Every 8 hours527
Daily 529
Every week 530
After first 50 hours of service 532
Every 2 weeks533
Every month536
Every 3 months 539
Every 6 months 540
As required541
Instructions on the lubrication of the piggyback
conveyor (PIG) 542
Specific lubrication procedures (PIG) 543
Daily 543
Every week 544
Every 30 hours545
Every 3 to 6 months 546
Every 6 months 547
Instructions on the lubrication of the RFM tail dolly 548
Specific lubrication procedures (RFM tail dolly) 549
Every 8 hours549
Every 24 hours549
Instructions on the lubrication of the RFM pulley
support section550
Specific lubrication procedures (RFM pulley
support section) 551
Every 8 hours551
Every 6 months551
Instructions on the lubrication of the intermediate RFM
section552
Specific lubrication procedures (intermediate RFM
section) 553
Every 6 months553
Inspection of the mobile bridge carrier554
Inspection of wear parts on the mobile bridge carrier555
Inspection of fire suppression system on the mobile
bridge carrier555
Recharge of fire suppression system on the mobile
bridge carrier557
Recharge inspection of fire suppression system on the
mobile bridge carrier 558
Inspection of the piggyback bridge conveyor561
Inspection of wear parts on the piggyback bridge
conveyor560
Inspection of the RFM561
Instructions on the adjustment procedures on the mobile
bridge carrier563
Conveyor chain563
Crawler track565
Instructions on the adjustment procedures on the
piggyback bridge conveyor 567
Conveyor chain567
Instructions on the replacement of wear parts on the
mobile bridge carrier (MBC)569
Conveyor drive569
Drive shaft570
How to remove the drive shaft 571
How to install the drive shaft 574
Drive shaft sprocket 578
How to remove the drive shaft sprocket579
How to install the drive shaft sprocket579
How to remove the drive shaft sprocket for
field replacement580
Conveyor drive module582
How to remove the conveyor drive module583
How to install the conveyor drive module584
How to disassemble the conveyor drive
module585
How to assemble the conveyor drive module 586
Tail shaft 588
How to remove the tail shaft589
How to install the tail shaft 589
How to disassemble the tail shaft591
How to assemble the tail shaft 592
Conveyor chain 593
How to assemble the conveyor chain
sections 594
How to remove the conveyor chain assembly 595
How to install the conveyor chain assembly 596
Crawler track 598
How to assemble the crawler track pads 599
How to remove the crawler track pad
assembly 599
How to install the crawler track pad
assembly5100
Crawler drive module 5101
How to disassemble the crawler drive
module 5102
How to assemble the crawler drive module 5103
Crawler take-up and idler 5104
How to remove the crawler take-up and
idler 5105
How to install the crawler take-up and idler5106
Instructions on the replacement of wear parts on the
piggyback bridge conveyor5107
Conveyor drive 5107
Drive shaft 5108
How to remove the drive shaft 5109
How to install the drive shaft5111
Drive shaft sprockets5114
How to remove the drive shaft sprockets 5115
How to install the drive shaft sprockets 5115
How to remove the drive shaft sprockets for
field replacement 5116
Conveyor drive module 5117
How to remove the conveyor drive module 5118
How to install the conveyor drive module5119
How to disassemble the conveyor drive
module 5121
How to assemble the conveyor drive module5121
Tail shaft5123
How to remove the tail shaft 5124
How to install the tail shaft 5124
How to disassemble the tail shaft 5125
How to assemble the tail shaft5126
Conveyor chain 5128
How to assemble the conveyor chain
sections5129
How to remove the conveyor chain
assembly5130
How to install the conveyor chain assembly5131
Instructions on the replacement of hydraulic components
on the mobile bridge carrier (MBC) 5133
Hydraulic components (MBC) 5133
Tram hydrostatic pump 5135
How to disassemble the hydrostatic pump
drive 5136
How to assemble the hydrostatic pump drive5137
Tram motor 5138
How to remove tram motor 5138
How to install tram motor 5138
Conveyor lift cylinders (inby and outby) 5139
How to remove conveyor lift cylinders 5139
How to install conveyor lift cylinders 5140
Canopy cylinder 5141
How to remove canopy cylinder 5141
How to install canopy cylinder 5141
Troubleshooting procedures 5143
Hydraulic system (general) 5144
Hydraulic cylinders 5146
Hydraulic pump 5147
Valves 5150
Error codes 5151
Communication faults 5152
Fault log codes 5152
Real time codes 5155
6 Technical data
Technical data 63
Components of the continuous haulage system 63
Mobile Bridge Carrier (MBC) 63
Piggyback Bridge Conveyor (PBC) 64
Piggyback Bridge Conveyor (PBC—liquid cooled) 65
MBC dolly 65
RFM pulley section 65
RFM intermediate section 65
Tail dolly 65
Tightening torques 67
Permissible media613
Lubrication fluids and greases 613
7 For your information
For your information 73
Our service73
Service address 73
Rebuild facility address 74

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