CAT DBT PMC-R-system shield control Operating Manual 1999 001 008 BA 00 PDF

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CAT DBT PMC-R-system shield control Operating Manual 1999 001 008 BA 00 – PDF DOWNLOAD

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CAT DBT PMC-R-system shield control Operating Manual 1999 001 008 BA 00 – PDF DOWNLOAD 

Language : English
Pages : 309
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

CAT DBT PMC-R-system shield control Operating Manual 1999 001 008 BA 00 – PDF DOWNLOAD 

1 About this manual
Before starting work 1 3
Characters and symbols used 1 4
2 For your safety
Further operating manuals 2 3
Personnel 2 3
Installation and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorized use 2 4
Ambient conditions 2 4
Prerequisites for operation 2 4
Safety instructions 2 5
3 Storage and transport
Storage 3 3
Storage of the equipment 3 3
Transport 3 3
Before transport 3 3
Transport containers, dimensions and weights 3 3
4 Installation
General comments 4 3
The drawing number system 4 3
Tools required 4 4
5 Operation
Control equipment 5 3
The PMC®-R – control unit 5 3
Maintenance of the computers 5 3
Tightening the mounting bolts 5 3
Example keyboard for the PMC®-R 5 4
The PM4 – control unit 5 9
Maintenance of the computers 5 9
Tightening the mounting bolts 5 9
Keyboard layout PM4 5 9
Display 5 11
Idle display 5 11
Emergency stop 5 11
DBT GmbH, Lünen 2006E
Inhalt
DBT – PMC®-R-system
Local shield locking switch (black) 5 12
Display of unconnected or faulty sensors 5 12
Menu structure in the PM4 (columns from left to right) 5 12
The PMI – control unit 5 14
Maintenance of the computers 5 14
Fixing the PMI in the shield 5 14
PMI keyboard layout 5 14
Display 5 16
Idle display 5 16
Emergency stop 5 17
Local shield locking switch (black) 5 17
Display of unconnected or faulty sensors 5 17
Menu structure in the PMI (columns from left to right) 5 17
Default display 5 20
Standard default display 5 20
Loading program 5 22
Loading a single PMC®-R 5 22
Beginning loading 5 22
Loading from the underground central control 5 25
Transfer PMC®-R program from PMC®-R to
PMC®-R (boot up) 5 26
Setting up a network with PMC®-R 5 28
Troubleshooting 5 31
Selected shield function is not performed 5 32
Incomplete network 5 35
One or several PMC®-R are without power 5 37
One PMC®-R control unit is faulty 5 39
Shutdown of one power group 5 40
All of the PMC®-R displays flash 5 40
Data connection (DÜSE) 5 42
PMC®-R operation 5 45
Neighboring control system 5 45
PMC®-R operation 5 46
Neighboring control system 5 46
Automatic sequence 5 47
Sequence controlled manually 5 47
Sequence group 5 47
Automatic sequence 5 48
Sequence controlled manually 5 48
Sequence group 5 48
PMC®-R shearer assembly 5 49
Starting and stopping the shearer assembly 5 49
Block anchorage 5 54
Block anchorage in 1:1 solution 5 54
Block anchorage in 1:3 solution 5 56
DBT GmbH, Lünen 2006E
Inhalt
Doc no : 1999 001 008 BA 00 VRVA / 04
6 Technical data
Prop controls 6 3
PMC®-R/2 control unit 6 3
Design suitable for mining 6 4
Emergency stop / Shield locking switch 6 4
Rear side of the PMC®-R 6 5
Plug connections for Face-PMC®-R 6 5
Parameters 6 5
Brass retaining strip 6 8
Maintenance information 6 9
Declaration of conformity 6 9
Pin assignment for the PMC®-R-connectors 6 11
PM4 control unit 6 12
Design suitable for mining 6 12
Emergency stop / Shield locking switch 6 13
Rear side of the PM4 6 13
Connections for longwall-PM4 6 13
Parameters 6 13
Brass retaining strip 6 14
Maintenance instruction 6 14
Declaration of conformity 6 15
PMI control unit 6 17
The PMI control system 6 17
Design suitable for mining 6 17
Emergency stop / Shield locking switch 6 18
Rear side of the PMI 6 18
Connections to the face PMI 6 18
Maintenance instruction 6 20
Declaration of conformity 6 20
ExPC central computer MCU2 6 22
Base 6 24
Keyboard accessories 6 26
Declaration of conformity 6 27
PMC®-P XP optical Ethernet “Provider” 6 29
Patch cable 6 32
Fiber-optic connector box 6 32
Declaration of conformity 6 34
Configuring the PMC®-P XP 6 35
IP address of the PMC®-P XP unknown 6 35
Entering new IP address 6 39
IP address of the PMC®-P XP known 6 40
Establishing a connection to the PMC®-P XP via LAN 6 43
Testing a connection to PMC®-P XP 6 45
Calling up the PMC®-P from the input prompt 6 46
Solenoid Driver 6 47
DBT GmbH, Lünen 2006E
Inhalt
DBT – PMC®-R-system
Function 6 48
Declaration of conformity 6 50
Solenoid driver PMC-SD1 6 51
Function 6 52
Declaration of conformity 6 52
Coding plug 6 53
Coding plug SKK24 6 53
6 53
Other coding plugs 6 53
Declaration of conformity 6 56
Sensors 6 57
Pressure sensor 6 57
Safety instructions 6 57
Declaration of conformity 6 60
Reed-switch rod 6 64
Safety instructions 6 64
Reed-switch rod supplied by Tiefenbach 6 65
Maintenance information 6 65
Declaration of conformity 6 65
Short to ground sensor ESS1 6 67
Declaration of conformity 6 68
Infrared transmitter 6 70
Declaration of conformity 6 71
Infrared transmitter 6 73
Declaration of conformity 6 74
Infrared transceiver 6 75
Declaration of conformity 6 76
Inclinometer 6 78
Technical data: 6 79
Declaration of conformity 6 79
Proximity sensor WB-NS 6 81
Declaration of conformity 6 83
Additional components 6 84
Universal holding plate 6 84
Cables and lines 6 85
Declaration of conformity 6 85
SKK 24 hose cable system 6 87
DOUBLE ADAPTER SKK24 BUSH/BUSH 6 88
Connection cable 6 89
Loading cable 6 90
Power supply 6 91
Double power supply 6 95
DBT GmbH, Lünen 2006E
Inhalt
Doc no : 1999 001 008 BA 00 VRVA / 04
Declaration of conformity 6 99
Coupler 6 101
SUPPLY ADAPTER PM4/*** and PMC/***; ATEX 6 101
Optocoupler (Isolation adapter – IA) 6 101
Optocoupler (Isolation adapter – IA) 6 102
Declaration of conformity 6 104
E-Stop distributor 6 108
Declaration of conformity 6 109
VADA distributor 6 111
6 111
Declaration of conformity 6 113
LD coupler 6 115
Declaration of conformity 6 117
ZBUS coupler 6 119
Declaration of conformity 6 120
RS 485 coupler 6 122
Declaration of conformity 6 124
TTY coupler 6 126
Declaration of conformity 6 129
Potential-free contact (PFC1 coupler) 6 131
Declaration of conformity 6 132
External shield support blocking switch 6 134
Declaration of conformity 6 137
PMC/STSW stop switch 6 140
Declaration of conformity 6 141
Magnetic limit switch 6 143
Declaration of conformity 6 144
Pressure switch, type DS 103 – * 6 146
Declaration of conformity 6 146
Camera PMC Serial 6 148
Warning lamp 6 149
Declaration of conformity 6 150
Beeper TB27 and TP27 6 152
Declaration of conformity 6 153
Data transfer equipment UDI/GN and
DÜSE 5i/l 6 154
Control system PMC®-R 6 155
Declaration of conformity 6 157
PMC control system®-LD 6 159
Components System 6 160
Authorized accessories 6 161
Declaration of conformity 6 163
DBT GmbH, Lünen 2006E
Inhalt
DBT – PMC®-R-system
Control System_ExPC 6 165
Manufacturer declaration 6 167
7 For your information
Service addresses 7 3
Europe 7 3
North America, Canada, South America 7 4
Australia 7 4
Africa 7 4
Asia 7 4
Standards and Guidelines 7 7
Referenced national standards and guidelines 7 7
Referenced European standards and guidelines 7 7

S.V 24/03/2025