CAT EL 1000 Shearer Operation & Maintenance Manual SN LM210202 – PDF DOWNLOAD

Description

CAT EL 1000 Shearer Operation & Maintenance Manual SN LM210202 – PDF DOWNLOAD

FILE DETAILS:

CAT EL 1000 Shearer Operation & Maintenance Manual SN LM210202 – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT EL 1000 Shearer Operation & Maintenance Manual SN LM210202 – PDF DOWNLOAD

• are in charge of transport,
• set up the rise heading,
• perform installation/removal work,
• operate the shearer,
• correct malfunctions,
• carry out daily routine work on the face or in the entry,
• carry out maintenance work,
• carry out repair work.

TABLE OF CONTENTS:

CAT EL 1000 Shearer Operation & Maintenance Manual SN LM210202 – PDF DOWNLOAD

 Table of Contents........................................................  3
1 About this manual.......................................................  7
	1.1 How to use this manual............................................  7
	1.2 Signs and symbols used............................................  8
2 Safety..................................................................  9
	2.1 Personnel.........................................................  9
	2.2 Operating Conditions..............................................  9
		2.2.1 Intended use................................................  9
		2.2.2 Unauthorized use............................................  9
		2.2.3 Ambient conditions..........................................  9
		2.2.4 Prerequisites for operation................................. 10
	2.3 Operator requirements............................................. 10
	2.4 Using the machine and working on the machine...................... 11
		2.4.1 General principles.......................................... 11
		2.4.2 Storage and transport....................................... 12
		2.4.3 Installation and commissioning.............................. 12
		2.4.4 Operation................................................... 13
		2.4.5 Maintenance and repair...................................... 14
	2.5 Notes on the hydraulic system..................................... 14
		2.5.1 Recommended storage and use period.......................... 16
3 Storage and transport................................................... 17
	3.1 Storage........................................................... 17
		3.1.1 Conditions for despatch..................................... 17
		3.1.2 Storing the equipment....................................... 17
		3.1.3 Storing used equipment...................................... 18
	3.2 Transport......................................................... 19
		3.2.1 Load Units, Dimensions and Weights.......................... 19
		3.2.2 Before transport............................................ 20
		3.2.3 Transporting the components................................. 20
		3.2.4 Dismantling of components................................... 21
		3.2.5 Transporting the machine underground........................ 22
4 Assembly................................................................ 23
	4.1 Notes on installation............................................. 23
	4.2 Overview of EL1000 shearer........................................ 24
	4.3 Installing the shearer............................................ 25
	4.4 Installing the shoe post and lifting cylinder on the mainframe.... 26
	4.5 Installing the downdrive on the mainframe......................... 32
	4.6 Installing the ranging arm on the mainframe....................... 39
	4.7 Installing the lifting cylinder on the ranging arm................ 47
	4.8 Installing the spall guards....................................... 49
	4.9 Installing the shearer drum on the ranging arm.................... 50
	4.10 Moving the shearer onto the conveyor............................. 54
	4.11 Connecting the shearer........................................... 59
		4.11.1 Electrical connection...................................... 59
		4.11.2 Water connection........................................... 59
	4.12 Greases, oils and hydraulic fluids............................... 59
	4.13 Commissioning the shearer........................................ 60
		4.13.1 Before commissioning....................................... 60
		4.13.2 Commissioning the shearer.................................. 61
		4.13.3 Retightening bolted connections............................ 61
		4.13.4 Changing oils and hydraulic fluid.......................... 61
	4.14 Dismantling and removing the shearer............................. 61
		4.14.1 Important instructions for dismantling..................... 61
5 Operation............................................................... 63
	5.1 Start of work..................................................... 63
	5.2 Control elements.................................................. 64
	5.3 MMC/ Electrical Control Box....................................... 65
	5.4 Wireless remote control........................................... 67
		5.4.1 General operating elements.................................. 69
		5.4.2 Switching the wireless remote control on/off................ 70
		5.4.3 General control buttons..................................... 72
		5.4.4 Shift keys.................................................. 73
		5.4.5 Starting/stopping motors.................................... 74
		5.4.6 Numeric keypad.............................................. 75
		5.4.7 Setup Mode.................................................. 76
	5.5 Starting the shearer.............................................. 77
	5.6 What to observe during operation.................................. 78
		5.6.1 Operator's Report........................................... 78
		5.6.2 Face conditions............................................. 78
	5.7 Stopping the shearer.............................................. 79
	5.8 Electrical isolation of the shearer............................... 79
	5.9 Maintenance....................................................... 80
		5.9.1 Maintenance instructions.................................... 80
		5.9.2 Important instructions...................................... 80
		5.9.3 Maintenance intervals (mechanical).......................... 81
		5.9.4 Maintenance intervals (electrical).......................... 83
		5.9.5 Oil and fluid analyses...................................... 86
			5.9.5.1 Sampling.............................................. 86
		5.9.6 Maintenance of the ranging arms............................. 87
			5.9.6.1 Lubricating/replacing the quill shaft................. 88
		5.9.7 Maintenance of the cutting drums............................ 95
		5.9.8 Maintenance of the haulage units............................ 96
			5.9.8.1 Lubricating/replacing the quill shaft................. 97
		5.9.9 Maintenance of the power pack...............................106
		5.9.10 Maintenance of the downdrives..............................108
		5.9.11 Replacing wearing parts....................................109
			5.9.11.1 Replacing a skid shoe................................109
			5.9.11.2 Insert on trapping shoe..............................110
			5.9.11.3 Replacing an insert..................................112
			5.9.11.4 Drive gear...........................................115
			5.9.11.5 Replacing a drive gear...............................115
			5.9.11.6 Hydraulic pump drive gear............................121
6 Technical data..........................................................127
	6.1 Main components of the shearer....................................127
	6.2 Technical data sheet..............................................127
	6.3 Identification....................................................129
	6.4 Mechanical components.............................................131
		6.4.1 RA0560 ranging arm..........................................131
		6.4.2 Haulage unit HU100..........................................133
		6.4.3 Downdrive DD1-180...........................................135
	6.5 Hydraulic components..............................................137
		6.5.1 Hydraulic system............................................137
		6.5.2 Powerpack PP2...............................................139
	6.6 Electrical components.............................................140
		6.6.1 Electrical system...........................................140
		6.6.2 Pilot Power System..........................................140
		6.6.3 Main power distribution system..............................141
		6.6.4 Power system for the control components.....................143
		6.6.5 Electrical control box ECB 2................................144
			6.6.5.1 High-voltage (HV) section.............................144
		6.6.6 Haulage transformer box HTB2................................146
		6.6.7 Cutter motors...............................................148
		6.6.8 Haulage motors..............................................149
		6.6.9 Pump motor..................................................150
	6.7 Water System......................................................151
		6.7.1 Tasks.......................................................151
		6.7.2 Cooling system..............................................151
		6.7.3 Fire extinguishing system...................................152
		6.7.4 Spray Boom..................................................153
	6.8 Permissible media.................................................154
		6.8.1 Gear Oil....................................................154
		6.8.2 Hydraulic Fluid.............................................155
		6.8.3 Quill Shaft Grease..........................................156
		6.8.4 All Other Grease Applications...............................156
	6.9 Tightening torques................................................158
		6.9.1 Screws and bolts with ISO metric thread ....................158

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.V