Cat Electric Role Shovel 495HD Mining Shovel Operation’s Manual – PDF DOWNLOAD

Description

Cat Electric Role Shovel 495HD Mining Shovel Operation’s Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Role Shovel 495HD Mining Shovel Operation’s Manual – PDF DOWNLOAD

Introduction

Rotating Deck

• The vertical boarding ladder is one of the means for boarding the machine, located on the lefthand side of the machine, at the rear of the machinery house. Use the pull chord from ground level to lower the ladder
• When the boarding ladder is not latched in place, the operator’s controls are deactivated. The ladder is a movable structure with a bracket and two rollers at four locations on the ladder.
• The rollers straddle a rail on each side of the ladder frame. Wire ropes (one on each side of the ladder) connect to the top of the ladder, pass up through sheaves and down to a counterweight inside each side of the ladder mounting frame.
• The ladder should be in the UP position when at rest, with the weight of the counterweights holding it in place. If not, or if rough action is noted, check for binding in the rail structure, damaged or missing rollers, or binding with the counterweights. Periodically check for lubricant in the sheaves at the top of the ladder.

TABLE OF CONTENTS:

Cat Electric Role Shovel 495HD Mining Shovel Operation’s Manual – PDF DOWNLOAD

S 1 Safety Symbols S-i
S 2 Safety Precautions S-ii
S 2 1 General Precautions s-iv
S 2 2 Maintenance Precautions s-v
S 2 3 Operating Precautions s-vii
S 2 4 Fire Prevention s-viii
S 2 5 Warning Signs And Decals s-x
SECTION 1 – INTRODUCTION
1 1 About This Manual 1-1
1 1 1 Purpose 1-1
1 1 2 Organization 1-1
1 1 3 Terminology 1-1
1 1 4 Revisions 1-2
1 1 5 Precautions and Disclaimers 1-2
1 1 6 Contact 1-2
1 1 7 Swinging Restraint & Ballast Box Support 1-3
1 1 7 1 Ballast Box Support 1-3
1 1 8 Swinging Restraint 1-4
1 2 Machine Overview 1-6
1 3 Lower Works 1-7
1 3 1 Crawlers 1-8
1 3 2 Truck Frame 1-10
1 3 3 Swing Rack 1-11
1 3 4 Roller Circle 1-12
1 3 5 Propel Machinery 1-13
1 3 6 Collector Rings 1-14
1 4 Rotating Deck 1-15
1 4 1 Revolving Frame 1-15
1 4 2 Center Pintle 1-16
1 4 3 Deck Extensions 1-18
1 4 4 Ballast Box 1-18
1 4 5 Machinery House 1-18
1 4 5 1 Vertical Boarding Ladder, Left 1-19
1 4 6 Boarding Stairs 1-21
BI624282
Table of Contents
1 – 2 495HD Mining Shovel OM141471-EN
May 2011 PRELIMINARY SAMPLE 03-25-2011
1 4 7 A-Frame 1-22
1 4 8 Hoist Machinery 1-23
1 4 9 Swing Machinery 1-24
1 4 10 Crowd Machinery 1-25
1 4 11 Operator’s Cab 1-26
1 4 12 Compressed Air System 1-27
1 4 13 Automatic Lubrication System 1-28
1 5 Front End Equipment 1-30
1 5 1 Suspension Strands 1-30
1 5 2 Boom 1-31
1 5 3 Running Ropes 1-32
1 5 4 Saddle Block 1-33
1 5 5 Dipper Handle 1-34
1 5 6 Dipper 1-35
1 5 7 Padlocks 1-36
1 5 8 Dipper Trip 1-37
SECTION 2 – OPERATION
2 1 General Information 2-1
2 1 1 Operation Near Electrical Lines 2-1
2 2 Controls 2-3
2 2 1 Primary Operating Controls 2-4
2 2 1 1 Controls On The Left Console 2-5
2 2 1 1 1 Left Joystick 2-6
2 2 1 1 2 Dipper Trip 2-6
2 2 1 1 3 Signal Horn 2-6
2 2 1 1 4 Radio 2-6
2 2 1 1 5 Hoist Brake 2-7
2 2 1 1 6 Crowd Brake 2-7
2 2 1 1 7 Swing Brake 2-7
2 2 1 1 8 Propel Brake 2-7
2 2 1 1 9 Climate Control Panel 2-7
2 2 1 1 10 Windshield Wiper Switch 2-7
2 2 1 1 11 Windshield Washer Switch 2-7
2 2 1 2 Controls On The Right Console 2-8
2 2 1 2 1 Right Joystick 2-9
2 2 1 2 2 Control Stop Pushbutton 2-10
2 2 1 2 3 Control Reset Pushbutton 2-10
2 2 1 2 4 Dig/propel Transfer Switch 2-10
2 2 1 2 5 Emergency Stop Pushbutton 2-11
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Table of Contents
OM141471-EN 495HD Mining Shovel 1 – 3
May 2011
PRELIMINARY SAMPLE 03-25-2011
2 2 1 2 6 Main Power Off Pushbutton 2-11
2 2 1 2 7 Earth Continuity Lockout Pushbutton 2-11
2 2 1 2 8 Telephone 2-11
2 3 Operator’s Seat 2-12
2 4 Operator’s Display 2-14
2 4 1 Display Area and Indicators 2-15
2 4 2 Display Screens 2-16
2 5 Auxiliary Controls 2-25
2 5 1 Remote Start Panel 2-25
2 5 1 1 Phase Sequence Light 2-25
2 5 1 2 Drive Cabinets Temperature Light 2-26
2 5 1 3 PLC Power On Light 2-26
2 5 1 4 System Ready Light 2-26
2 5 1 5 Auxiliary Ground Fault Light 2-26
2 5 1 6 Incomplete Sequence Light 2-26
2 5 1 7 System Run Pushbutton 2-26
2 5 1 8 Air Compressor Start/Stop Pushbuttons 2-26
2 5 1 9 House Light Circuit Breakers 2-26
2 5 1 10 Lighting Transfer Switch 2-27
2 5 2 Lubrication Control Panel 2-28
2 5 3 Windshield Wipers 2-29
2 5 4 Windshield Washer 2-29
SECTION 3 – MACHINE SPECIFICATIONS
3 1 Typical Machine Specifications 3-1
3 2 General Estimated Component Weights 3-3
3 2 1 Lower Works 3-3
3 2 2 Upper Works 3-5
3 2 3 Front End 3-7
SECTION 4 – MACHINE OPERATION
4 1 Pre-start Checks 4-1
4 1 1 Walk-around Ground Level Inspection 4-1
4 1 2 On-board Inspection 4-2
4 2 Start-up, Operation And Shutdown 4-3
4 2 1 Machine Start-up 4-3
4 2 2 Restarting After An Electrical Fault 4-4
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Table of Contents
1 – 4 495HD Mining Shovel OM141471-EN
May 2011 PRELIMINARY SAMPLE 03-25-2011
4 2 3 Machine Operation 4-5
4 2 4 Machinery Motions 4-5
4 2 4 1 Hoist Motion 4-5
4 2 4 2 Crowd Motion 4-6
4 2 4 3 Propel Motion 4-7
4 2 4 4 Swing Motion 4-8
4 2 4 4 1 Proper Swing Motion 4-9
4 2 4 5 Steering 4-11
4 2 4 5 1 Counter-rotation Turns 4-12
4 2 4 6 Positioning the Machine 4-14
4 2 4 6 1 Back-up Method 4-14
4 2 4 6 2 Drive-by Method 4-15
4 2 4 7 Start Of The Dig Cycle 4-16
4 2 4 8 Engaging The Bank 4-20
4 2 4 9 Slope Limitations 4-22
4 2 5 Excavated Material 4-24
4 2 6 Operation Checks 4-24
4 2 7 Operating Hints 4-25
4 2 8 Stopping the Machine 4-26
4 2 9 Shutdown 4-26

CAT ELECTRIC ROLE SHOVEL 495HD MINING SHOVEL OPERATION’S MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]