Cat Electric Rope Shovel 295HD Mining Shovel Operator’S Manual – PDF DOWNLOAD

Description

Cat Electric Rope Shovel 295HD Mining Shovel Operator’S Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shovel 295HD Mining Shovel Operator’S Manual – PDF DOWNLOAD

OPERATION

GENERAL INFORMATION

• This section of the manual will assist in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation and certain maneuvering techniques. Throughout this section and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew. Refer to Section 1 of this manual for specific safety precautions

OPERATION NEAR ELECTRICAL LINES

DANGER: HIGH VOLTAGE!

The following precautions shall be complied with whenever operating around or near electrical distribution and transmission lines.

Working in the vicinity of electrical power lines presents a very serious hazard and special precautions must be taken. For purposes of this manual we are considering the entire machine or its load, in any position, that can reach to within the minimum distance specified by local, state and federal regulations. Safe operating practices require that you maintain the maximum possible distance from the lines and never violate the minimum clearances. Before working in the vicinity of power lines, always take the following precautions:

• Always contact the owners of the power lines or the nearest electric utility before beginning work.
•  You and the electrical utility representative must jointly determine what specific precautions must be taken to ensure safety.
•  It is the responsibility of the user and the electric utility to see that necessary precautions are taken.
• Consider all lines to be power lines and treat all power lines as energized even though it is known that the power is shut off and the line is visibly grounded.
• Slow down the operating cycle. Reaction time may be too slow and distances may be misjudged.
•  Caution all ground personnel to stand clear of the machine at all times.
• Use a signal person to guide the machine into close quarters. The sole responsibility of the signal person is to observe the approach of the machine to the power line. The signal person must be in direct communication with the operator and the operator must pay close attention to the signals.

TABLE OF CONTENTS:

Cat Electric Rope Shovel 295HD Mining Shovel Operator’S Manual – PDF DOWNLOAD

GENERAL INFORMATION 5
OPERATION NEAR ELECTRICAL LINES 5
OPERATOR’S CONTROLS 7
Operator’s Cab 7
PRIMARY OPERATING CONTROLS 8
Operator’s Control Consoles in the Cab 8
CONTROLS ON THE LEFT CONSOLE 9
LEFT JOYSTICK 9
DIPPER TRIP 9
SIGNAL HORN 9
RADIO 9
HOIST BRAKE 10
CROWD BRAKE 10
SWING BRAKE 10
PROPEL BRAKE 10
Left Control Console 10
CLIMATE CONTROL PANEL 10
WINDSHIELD WIPER SWITCH 10
WINDSHIELD WASHER SWITCH 10
CONTROLS ON THE RIGHT CONSOLE 11
RIGHT JOYSTICK 11
CONTROL STOP PUSHBUTTON 12
CONTROL RESET PUSHBUTTON 12
Right Control Console 12
DIG/PROPEL TRANSFER SWITCH 13
EMERGENCY STOP PUSHBUTTON 13
MAIN POWER OFF PUSHBUTTON 13
EARTH CONTINUITY LOCKOUT PUSHBUTTON 14
TELEPHONE 14
OPERATOR’S SEAT 14
Operator’s Seat – Front View 14
WINDSHIELD WIPERS 17
WINDSHIELD WASHER 17
PRE-START CHECKS 18
WALKAROUND GROUND LEVEL INSPECTION 18
ON-BOARD INSPECTION 19
MACHINE START-UP, OPERATION AND SHUTDOWN 20
START-UP 20
Start-Up Control Locations 20
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2 – 2
RESTARTING AFTER AN ELECTRICAL FAULT 22
OPERATION 23
STOPPING THE MACHINE 23
MACHINE SHUTDOWN 24
MACHINERY MOTIONS 25
HOIST MOTION 25
CROWD MOTION 26
PROPEL MOTION 27
Propel – Straight Forward/Reverse 27
SWING MOTION 28
PROPER SWING MOTION 29
STEERING WHILE IN PROPEL MODE 30
COUNTER-ROTATION TURNS 32
POSITIONING THE MACHINE 33
BACK-UP METHOD 33
DRIVE-BY METHOD 34
START OF THE DIG CYCLE 35
Force the Dipper Lip into the Bank 35
Variations on Dipper Penetration 36
Dig with the Dipper Beneath the Boom Point 37
ENGAGING THE BANK 37
SLOPE LIMITATIONS 39
Slope vs Degrees 39
Rollover and Operation Limits 39
EXCAVATED MATERIAL 39
OPERATION CHECKS 40
OPERATING HINTS 41
STOPPING THE MACHINE 42
MACHINE SHUTDOWN 42
SPECIFICATIONS 43
APPROXIMATE COMPONENT WEIGHTS 45
BI624060

CAT ELECTRIC ROPE SHOVEL 295HD MINING SHOVEL OPERATOR’S MANUAL – PDF DOWNLOAD:

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