CAT Electric Rope Shovel 495HD MIINIINNG SHOVEL MAINTENANCE and OPERATION MANUAL – PDF DOWNLOAD

Description

CAT Electric Rope Shovel 495HD MIINIINNG SHOVEL MAINTENANCE and OPERATION MANUAL – PDF DOWNLOAD

DESCRIPTION:

CAT Electric Rope Shovel 495HD MIINIINNG SHOVEL MAINTENANCE and OPERATION MANUAL – PDF DOWNLOAD

SN: 141317
SN: 141319
Manual No. 10757

Introduction

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual.
• Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgement and the alertness of the entire mining crew.
• Throughout this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose.
• Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

SAFETY

• The safety alert symbols displayed here and throughout this manual, are used to call your attention to instructions concerning your personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. In the event you question your ability to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory
• The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

TABLE OF CONTENTS:

CAT Electric Rope Shovel 495HD MIINIINNG SHOVEL MAINTENANCE and OPERATION MANUAL – PDF DOWNLOAD

10757_D.pdf............................................ 0
	10757_D.pdf........................................ 0
		Page 1.........................................53
10757_2_pg10.pdf....................................... 0
	Table of Contents..................................63
		GENERAL INFORMATION ........................... 0
		OPERATION NEAR ELECTRICAL LINES  .............. 0
		OPERATOR'S CONTROLS ........................... 0
		Location of the Operating Controls ............ 0
		Operator's Cab ................................ 0
		Primary Operating Controls .................... 0
		Operator's Control Consoles in the Cab ........ 0
		Controls on the Left Console .................. 0
		LEFT JOYSTICK ................................. 0
		DIPPER TRIP ................................... 0
		SIGNAL HORN ................................... 0
		RADIO ......................................... 0
		Hoist Brake ................................... 0
		Crowd Brake ................................... 0
		Swing Brake ................................... 0
		Propel Brake .................................. 0
		Left Control Console .......................... 0
		CLIMATE CONTROL PANEL ......................... 0
		WINDSHIELD WIPER SWITCH ....................... 0
		WINDSHIELD WASHER SWITCH ...................... 0
		Controls on the Right Console ................. 0
		RIGHT JOYSTICK ................................ 0
		CONTROL STOP PUSHBUTTON ....................... 0
		CONTROL RESET PUSHBUTTON ...................... 0
		Right Control Console ......................... 0
		DIG/PROPEL Transfer Switch .................... 0
		EMERGENCY STOP PUSHBUTTON ..................... 0
		MAIN POWER OFF PUSHBUTTON ..................... 0
		EARTH CONTINUITY LOCKOUT PUSHBUTTON ........... 0
		TELEPHONE ..................................... 0
		OPERATOR'S SEAT ............................... 0
		Operator's Seat - Front View .................. 0
		OPERATOR'S DISPLAY ............................ 0
		Operator's Display Panel ...................... 0
		DISPLAY AREA AND INDICATORS ................... 0
		DISPLAY SCREENS ............................... 0
		Title Screen .................................. 0
		Language Screen ............................... 0
		Icon Screen ................................... 0
		Active Alarm .................................. 0
		New Alarm ..................................... 0
		Alarms Help ................................... 0
		Rope Reeving/Pintle Tightening ................ 0
		Rope Reeving/Pintle Tightening Help ........... 0
		Calibration Limits ............................ 0
		Limit Calibration Help ........................ 0
		Fault Counters/Operating Hours ................ 0
		PLC Menu Screen ............................... 0
		Typical Bearing Temperature Screen ............ 0
		Operator's Screen ............................. 0
		Auxiliary Controls ............................ 0
		REMOTE START CONSOLE .......................... 0
		HOUSE LIGHT CIRCUIT BREAKERS .................. 0
		LIGHTING TRANSFER SWITCH ...................... 0
		LUBRICATION CONTROL PANEL ..................... 0
		Windshield Wipers ............................. 0
		Windshield Washer ............................. 0
		PRE-START CHECKS .............................. 0
		WALKAROUND GROUND LEVEL INSPECTION ............ 0
		ON-BOARD INSPECTION ........................... 0
		MACHINE START-UP, OPERATION AND SHUTDOWN ...... 0
		START-UP ...................................... 0
		Start-Up Control Locations .................... 0
		RESTARTING AFTER AN ELECTRICAL FAULT .......... 0
		OPERATION ..................................... 0
		Machinery Motions ............................. 0
		HOIST MOTION .................................. 0
		CROWD MOTION .................................. 0
		PROPEL MOTION ................................. 0
		Propel - Straight Forward/Reverse ............. 0
		SWING MOTION .................................. 0
		PROPER SWING MOTION ........................... 0
		STEERING ...................................... 0
		COUNTER-ROTATION TURNS ........................ 0
		POSITIONING THE MACHINE ....................... 0
		BACK-UP METHOD ................................ 0
		DRIVE-BY METHOD ............................... 0
		START OF THE DIG CYCLE ........................ 0
		Force the Dipper Lip into the Bank ............ 0
		Variations on Dipper Penetration .............. 0
		Dig with the Dipper Beneath the Boom Point .... 0
		ENGAGING THE BANK ............................. 0
		Slope Limitations ............................. 0
		Slope vs. Degrees ............................. 0
		Rollover and Operation Limits ................. 0
		EXCAVATED MATERIAL  ........................... 0
		OPERATION CHECKS .............................. 0
		OPERATING HINTS ............................... 0
		STOPPING THE MACHINE .......................... 0
		Machine SHUTDOWN .............................. 0

CAT ELECTRIC ROPE SHOVEL 495HD MIINIINNG SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M