Cat Electric Rope Shovel 495HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Electric Rope Shovel 495HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD
Introduction
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
- It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
- THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.
- All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
- RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
- Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
- Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin 53172-0500, USA
Telephone (414)-768-4000 Fax: (414) 768-4210
- It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time.
- This will be without incurred obligation to install such changes on machines sold previously. Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines
SAFETY
- The safety alert symbols displayed here and throughout this manual, are used to call your attention to instructions concerning your personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
- Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. In the event you question your ability to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
- The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used
TABLE OF CONTENTS:
Cat Electric Rope Shovel 495HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD
10500_D.pdf................................................... 0 10500_D.pdf............................................... 0 Page 1................................................ 51 10500_4.pdf................................................... 0 10500_4-52.pdf............................................ 0 Table of Contents.....................................212 INTRODUCTION ..................................... 0 ELEMENTS OF AN EFFECTIVE MAINTENANCE PROGRAM .... 0 SCHEDULED PREVENTIVE MAINTENANCE PROGRAM ........ 0 General Safety Considerations .................... 0 Maintenance During Machine Operation ............. 0 Maintenance Precautions .......................... 0 PREVENTIVE MAINTENANCE FOR Lubrication ........... 0 Lubricant CLEANLINESS ............................ 0 Frequency of inspection and maintenance ......... 0 MAINTENANCE SCHEDULES ............................ 0 MAINTENANCE INSPECTION ........................... 0 EVERY 100 HOURS, OR WEEKLY ....................... 0 100 hours, or weekly (cont.) ..................... 0 EVERY 500 HOURS, OR MONTHLY ...................... 0 EVERY 1250 HOURS, OR qUARTERLY ................... 0 EVERY 2500 HOURS, OR SEMI-ANNUALLY ............... 0 EVERY 5000 HOURS, OR ANNUALLY .................... 0 Major Componant Locations ........................ 0 Machine Nomenclature ............................. 0 Lower Works and Crawlers ......................... 0 Crawler Assembly ................................. 0 Crawler Link Assembly ............................ 0 Propel Machinery ................................. 0 Roller Circle Section View ....................... 0 Roller Circle Assembly ........................... 0 Collector Rings - Auxiliary ...................... 0 Collector Rings - High Voltage ................... 0 Center Pintle Assembly ........................... 0 Revolving Deck Frame & Extensions ................ 0 Hoist Machinery .................................. 0 Swing Machinery .................................. 0 Crowd Machinery .................................. 0 Lubrication Reservoirs ........................... 0 Operators Cab .................................... 0 Boarding Stairway ................................ 0 Boarding Ladder .................................. 0 Machinery House Walkways & Platforms ............. 0 Front End Equipment .............................. 0 Boom Support Ropes ............................... 0 Dipper Assembly .................................. 0
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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