Cat Electric Rope Shovel 495HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

Description

Cat Electric Rope Shovel 495HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shovel 495HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

Introduction

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.
• All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
• RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
• Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin 53172-0500, USA
Telephone (414)-768-4000 Fax: (414) 768-4210

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time. This will be without incurred obligation to install such changes on machines sold previously
• Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.

SAFETY

• The safety alert symbols displayed here and throughout this manual, are used to call your attention to instructions concerning your personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. In the event you question your ability to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
• The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

TABLE OF CONTENTS:

Cat Electric Rope Shovel 495HD Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
MACHINE PLACARDS 12
Safety & Stored Energy Decals 13
MACHINE OVERVIEW 14
LOWER WORKS 15
Truck Frame and Crawlers 15
CRAWLERS 16
Crawler & Truck Frame Section View 17
TRUCK FRAME 17
SWING RACK 18
Swing Rack and Roller Circle 18
ROLLER CIRCLE 18
Roller Circle Assembly 19
PROPEL MACHINERY 20
COLLECTOR RINGS 21
ROTATING DECK 22
495HD Deck Plan 22
REVOLVING FRAME 23
CENTER PINTLE 23
DECK EXTENSIONS 24
Deck Extensions and Ballast Box – Plan View 24
BALLAST BOX 24
MACHINERY HOUSE 24
VERTICAL BOARDING LADDER 25
BOARDING STAIRS – LEFT 26
A-FRAME 27
A- Frame and Front End Support Components 27
HOIST MACHINERY 28
Hoist Machinery – Plan View 28
SWING MACHINERY 29
Swing Machinery Components 29
Section 1
Introduction
BI616952
Manual No 10338
495HD Electric Mining Shovel
12 July 2005
BUCYRUS INTERNATIONAL, Inc
CROWD MACHINERY 30
Crowd Machinery Components 30
OPERATOR’S CAB 31
COMPRESSED AIR SYSTEM 32
AUTOMATIC LUBRICATION SYSTEM 32
Lubrication Room 33
FRONT END EQUIPMENT 34
SUSPENSION STRANDS 34
BOOM 35
Boom Assembly 35
RUNNING ROPES 36
Ropes – General Arrangement 36
SADDLE BLOCK 37
DIPPER HANDLE 37
DIPPER 38
Dipper Assembly 38
PADLOCK 39
DIPPER TRIP 39
Dipper Trip – General Arrangement 39
TYPICAL MACHINE SPECIFICATIONS 40
GENERAL ESTIMATED COMPONENT WEIGHTS 42
495HD COLOR DECK PLAN ( foldout )

CAT ELECTRIC ROPE SHOVEL 495HD MINING SHOVEL MAINTENANCE & OPERATION MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M