Cat Electric Rope Shovel 7495 HD 495HD Electric Rope Shovel Operators Manual – PDF DOWNLOAD

Description

Cat Electric Rope Shovel 7495 HD 495HD Electric Rope Shovel Operators Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shovel 7495 HD 495HD Electric Rope Shovel Operators Manual – PDF DOWNLOAD

California Proposition 65 Warning

• This product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
• Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

Literature Information

• This manual should be read carefully before using this product for the first time and before performing maintenance. This manual should be stored in the product literature holder or in the product literature storage area.
• Immediately replace this manual if lost, damaged, or unreadable. This manual may contain safety information, operation instructions, transportation information, lubrication information, and maintenance information. Some photographs or illustrations in this publication show details or attachments that can be different from your product.
• Guards and covers might have been removed for illustrative purposes. Continuing improvement and advancement of product design might have caused changes to your product, which are not included in this publication. Whenever a question arises regarding your product, or this publication, consult your dealer for the latest available information.

Safety

The safety section, if present, lists basic safety pre- cautions. In addition, this section identifies the text and locations of safety messages used on the product. Read and understand the basic precautions listed in the safety section before operating or per- forming lubrication, maintenance, and repair on this product.

Operation

The operation section, if present, is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, controls, attachment controls, transportation, and towing information (if applicable). Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the product. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the product and its capabilities.

Product Information

The product information section, if present, may provide specification data, product intended use, product identification plate locations, and certification information.

Maintenance

The maintenance section, if present, is a guide to equipment care. Proper maintenance and repair are essential to keep the equipment and systems operating correctly. As the owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the “When Required” service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or “one safe source” for all maintenance procedures.

TABLE OF CONTENTS:

Cat Electric Rope Shovel 7495 HD 495HD Electric Rope Shovel Operators Manual – PDF DOWNLOAD

1: OM-EN.........................................................  1
ERS 7495 HD Disclaimer Page_EN.pdf...............................  0
	1: HD Disclaimer - EN........................................  4
	2: HD Disclaimer - ES........................................  0
	3: HD Disclaimer - PT........................................  0
OM11090-EN_body.pdf..............................................  0
	S.1 Safety Symbols........................................... 11
	S.2 Safety Precautions....................................... 13
		S.2.1 General Precautions................................ 14
		S.2.2 Maintenance Precautions............................ 15
	S.3 Operating Precautions.................................... 17
		S.3.1 Operation Near Electrical Lines.................... 18
		S.3.2 Fire Prevention.................................... 18
		S.3.3 Common Safety Features............................. 20
			S.3.3.1 Mine Signal.................................. 20
			S.3.3.2 Propel Warning Lights........................ 21
			S.3.3.3 Propel Back-up Alarm......................... 22
			S.3.3.4 Emergency Stop Pushbutton.................... 23
			S.3.3.5 Boarding Stairs.............................. 24
			S.3.3.6 Vertical Boarding Ladder..................... 24
	S.4 Warning Signs And Decals................................. 25
	1.1 About This Manual........................................ 27
		1.1.1 Purpose............................................ 27
		1.1.2 Organization....................................... 27
		1.1.3 Terminology........................................ 27
		1.1.4 Revisions.......................................... 28
		1.1.5 Precautions and Disclaimers........................ 28
		1.1.6 Contact............................................ 28
		1.1.7 Swinging Restraint & Ballast Box Support........... 29
			1.1.7.1 Ballast Box Support.......................... 29
		1.1.8 Swinging Restraint................................. 30
	1.2 Machine Overview......................................... 32
	1.3 Lower Works.............................................. 33
		1.3.1 Crawlers........................................... 34
		1.3.2 Truck Frame........................................ 35
		1.3.3 Swing Rack......................................... 37
		1.3.4 Roller Circle...................................... 38
		1.3.5 Propel Machinery................................... 39
		1.3.6 Collector Rings.................................... 40
		1.3.7 Stinger (Trail Cable Support)...................... 42
	1.4 Rotating Deck............................................ 43
		1.4.1 Revolving Frame.................................... 43
		1.4.2 Center Pintle...................................... 43
		1.4.3 Deck Extensions.................................... 45
		1.4.4 Ballast Box........................................ 46
		1.4.5 Machinery House.................................... 46
			1.4.5.1 Boarding Stairs.............................. 47
			1.4.5.2 Vertical Boarding Ladder, Left............... 48
		1.4.6 A-Frame............................................ 50
		1.4.7 Hoist Machinery.................................... 51
		1.4.8 Swing Machinery.................................... 52
		1.4.9 Crowd Machinery.................................... 53
		1.4.10 Operator’s Cab.................................... 54
		1.4.11 Compressed Air System............................. 55
		1.4.12 Automatic Lubrication System...................... 56
	1.5 Front End Equipment...................................... 58
		1.5.1 Suspension Strands................................. 58
		1.5.2 Boom............................................... 59
		1.5.3 Running Ropes...................................... 60
		1.5.4 Saddle Block....................................... 61
		1.5.5 Dipper Handle...................................... 62
		1.5.6 Dipper............................................. 63
		1.5.7 Padlocks........................................... 64
		1.5.8 Dipper Trip........................................ 65
	2.1 General Information...................................... 67
	2.2 Controls................................................. 68
		2.2.1 Primary Operating Controls......................... 69
			2.2.1.1 Controls On The Left Console................. 70
				2.2.1.1.1 Left Joystick.......................... 71
				2.2.1.1.2 Dipper Trip............................ 71
				2.2.1.1.3 Signal Horn............................ 71
				2.2.1.1.4 Radio.................................. 71
				2.2.1.1.5 Hoist Brake............................ 72
				2.2.1.1.6 Crowd Brake............................ 72
				2.2.1.1.7 Swing Brake............................ 72
				2.2.1.1.8 Propel Brake........................... 72
				2.2.1.1.9 Climate Control Panel.................. 72
				2.2.1.1.10 Windshield Wiper Switch............... 72
				2.2.1.1.11 Windshield Washer Switch.............. 72
			2.2.1.2 Controls On The Right Console................ 73
				2.2.1.2.1 Right Joystick......................... 74
				2.2.1.2.2 Control Stop Pushbutton................ 75
				2.2.1.2.3 Control Reset Pushbutton............... 75
				2.2.1.2.4 Dig/propel Transfer Switch............. 75
				2.2.1.2.5 Emergency Stop Pushbutton.............. 76
				2.2.1.2.6 Main Power Off Pushbutton.............. 76
				2.2.1.2.7 Earth Continuity Lockout Pushbutton.... 76
				2.2.1.2.8 Telephone.............................. 76
	2.3 Operator’s Seat.......................................... 77
	2.4 Operator’s Display....................................... 79
		2.4.1 Display Area and Indicators........................ 80
		2.4.2 Display Screens.................................... 81
	2.5 Auxiliary Controls....................................... 90
		2.5.1 Remote Start Panel................................. 90
			2.5.1.1 Phase Sequence Light......................... 90
			2.5.1.2 Drive Cabinets Temperature Light............. 91
			2.5.1.3 PLC Power On Light........................... 91
			2.5.1.4 System Ready Light........................... 91
			2.5.1.5 Auxiliary Ground Fault Light................. 91
			2.5.1.6 Incomplete Sequence Light.................... 91
			2.5.1.7 System Run Pushbutton........................ 91
			2.5.1.8 Air Compressor Start/Stop Pushbuttons........ 91
			2.5.1.9 House Light Circuit Breakers................. 91
			2.5.1.10 Lighting Transfer Switch.................... 92
		2.5.2 Lubrication Control Panel.......................... 93
		2.5.3 Windshield Wipers.................................. 94
		2.5.4 Windshield Washer.................................. 94
	3.1 Typical Machine Specifications........................... 95
	3.2 General Estimated Component Weights...................... 97
		3.2.1 Lower Works........................................ 97
		3.2.2 Upper Works........................................ 99
		3.2.3 Front End..........................................101
	4.1 Pre-start Checks.........................................103
		4.1.1 Walk-around Ground Level Inspection................103
		4.1.2 On-board Inspection................................104
	4.2 Start-up, Operation And Shutdown.........................105
		4.2.1 Machine Start-up...................................105
		4.2.2 Restarting After An Electrical Fault...............106
	4.3 Machine Operation........................................107
		4.3.1 Machinery Motions..................................108
			4.3.1.1 Hoist Motion.................................108
			4.3.1.2 Crowd Motion.................................109
			4.3.1.3 Propel Motion................................110
			4.3.1.4 Swing Motion.................................111
				4.3.1.4.1 Proper Swing Motion....................112
			4.3.1.5 Steering.....................................113
				4.3.1.5.1 Counter-rotation Turns.................114
			4.3.1.6 Positioning the Machine......................116
				4.3.1.6.1 Back-up Method.........................116
				4.3.1.6.2 Drive-by Method........................117
			4.3.1.7 Start Of The Dig Cycle.......................118
			4.3.1.8 Engaging The Bank............................122
	4.4 Slope Limitations........................................123
	4.5 Excavated Material.......................................126
	4.6 Operation Checks.........................................126
	4.7 Operating Hints..........................................127
	4.8 Stopping the Machine.....................................128
		4.8.1 Shutdown...........................................128
ERS Manual Back Cover_EN.pdf.....................................  0
	1: English...................................................129
	2: Spanish...................................................  0
	3: Portuguese................................................  0
	4: French....................................................  0

CAT ELECTRIC ROPE SHOVEL 7495 HD 495HD ELECTRIC ROPE SHOVEL OPERATORS MANUAL – PDF DOWNLOAD:

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