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Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD
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Description
Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD
FILE DETAILS:
Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD
Language : English
Pages : 372
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD
Catalog Numbers 1404-M4,
1404-M5, 1404-M6, 1404-M8
Important User Information
- Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls describes some important differences between solid state equipment and hard-wired electromechanical devices.
- Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
- In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes.
- Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
- No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT: Identifies information that is critical for successful application and understanding of the product
ATTENTION : Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present
BURN HAZARD :Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may be dangerous temperatures.
TABLE OF CONTENTS:
Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD
1404-UM001E-EN-P, Bulletin 1404 Powermonitor 3000 Unit User Manual...................................................... 1 Important User Information.............................................................................................. 2 Table of Contents....................................................................................................... 3 Preface................................................................................................................. 7 Using This User Manual.............................................................................................. 7 Additional Resources................................................................................................ 9 Terms and Conventions............................................................................................... 9 1 - Safety.............................................................................................................. 11 Safety Considerations............................................................................................... 11 Other Precautions................................................................................................... 12 2 - Product Description................................................................................................. 13 Master Module....................................................................................................... 14 Display Module...................................................................................................... 15 Performance Features................................................................................................ 16 Product Features of Powermonitor 3000 Module........................................................................ 16 Communication Options............................................................................................... 17 LED Indicators...................................................................................................... 22 LED Indicators All Powermonitor 3000 Models......................................................................... 22 Native RS-485 Communication Only (catalog numbers ending in -000)................................................... 23 RS-232 Optional Communication (catalog numbers ending in -232)...................................................... 23 Remote I/O Optional Communication (catalog numbers ending in -RIO).................................................. 23 DeviceNet Optional Communication (catalog numbers ending in -DNT)................................................... 24 EtherNet/IP Optional Communication (catalog numbers ending in -ENT)................................................. 24 ControlNet Optional Communication (catalog numbers ending in -CNT).................................................. 25 3 - Powermonitor 3000 Unit Operations................................................................................... 27 Metering Functionality.............................................................................................. 27 Summary of Measurements............................................................................................. 28 Metering Accuracy Class............................................................................................. 29 Voltage, Current, and Frequency Metering............................................................................ 32 Power and Power Factor Results...................................................................................... 33 Energy and Demand Results........................................................................................... 38 Display Module Functionality........................................................................................ 38 Commands............................................................................................................ 47 Configuration Using the Display Module.............................................................................. 47 Device Configurations Summary....................................................................................... 50 Network Demand/Time Configuration Summary........................................................................... 56 Daylight Savings Time Configuration Summary......................................................................... 58 Metering Update Rate................................................................................................ 59 Metering Update Rate Calculation Based on Model and Device Configuration............................................ 59 Min and Max Metering Update Rate for Each Model..................................................................... 59 Meter Update Rate with Factory Default Configuration................................................................ 60 4 - Communication....................................................................................................... 61 Configuring Communication........................................................................................... 61 Native Communication Configuration Summary.......................................................................... 63 Optional RS-232 Communication Configuration Summary................................................................. 64 Optional Remote I/O Port Configuration Summary...................................................................... 65 Optional DeviceNet Communication Configuration Summary.............................................................. 67 Optional Ethernet Communication..................................................................................... 74 Data Messaging Overview............................................................................................. 75 Data Messaging- application Considerations.......................................................................... 84 Modbus Error Codes.................................................................................................. 88 Explicit Messaging.................................................................................................. 92 DeviceNet Message Types............................................................................................. 95 DeviceNet Class Services............................................................................................ 96 DeviceNet Object Classes............................................................................................ 96 Ethernet Message Types.............................................................................................. 97 Parameter Selection Bitfield Value..................................................................................113 5 - Setpoint Programming and Operation..................................................................................115 Theory of Setpoint Operation........................................................................................115 Configuring Setpoints...............................................................................................120 Setpoint Configuration..............................................................................................120 Setpoint Types......................................................................................................121 Setpoint Action Type................................................................................................123 Simple Demand Management Settings...................................................................................124 Phase Reversal Relay Settings.......................................................................................124 Oscillogram Capture on Demand Settings..............................................................................125 6 - I/O Operations......................................................................................................127 Relay and KYZ Output Operations.....................................................................................127 Status Input Operations.............................................................................................131 7 - Data Logging........................................................................................................133 Event Log...........................................................................................................133 Event Codes.........................................................................................................134 Status Error Codes..................................................................................................136 Configurable Trend Log..............................................................................................140 Min/Max Log.........................................................................................................145 Min/Max Log Parameter Listing.......................................................................................147 Time-of-use.........................................................................................................148 8 - Advanced Features...................................................................................................151 Oscillography.......................................................................................................151 Capture Type Properties.............................................................................................153 Harmonic Analysis...................................................................................................158 Harmonic Analysis Functionality.....................................................................................158 Sag and Swell.......................................................................................................166 Load Factor.........................................................................................................169 Transient Detection, Metering and Capture...........................................................................171 A - Powermonitor 3000 Data Tables.......................................................................................179 Summary of Powermonitor 3000 Data Tables for all Communication Options..............................................180 Remote I/O, DeviceNet, EtherNet/IP and ControlNet I/O Messaging Parameters..........................................182 Remote I/O Discrete Data Provided by Powermonitor (Remote I/O Input Data)...........................................182 Remote I/O Discrete Data Accepted by Powermonitor Units (Master Output Data)........................................183 DeviceNet, EtherNet/IP, and ControlNet I/O Data Provided by Powermonitor Units (Scanner Input Data; Instance 1).....183 DeviceNet, EtherNet/IP, and ControlNet I/O Data Accepted by Powermonitor Units (Scanner Output Data; Instance 2)....184 Discrete Data Parameters............................................................................................184 Discrete Data.......................................................................................................184 Basic Device Configuration Parameters...............................................................................185 Basic Device Configuration..........................................................................................185 Date and Time Parameters............................................................................................186 Date and Time.......................................................................................................186 Advanced Device Configuration Parameters............................................................................187 Advanced Device Configuration.......................................................................................187 Native Communication Configuration Parameters.......................................................................189 Native Communication Configuration..................................................................................189 Optional Communication Configuration Parameters.....................................................................190 Ethernet............................................................................................................190 ControlNet..........................................................................................................191 Remote I/O..........................................................................................................192 DeviceNet...........................................................................................................193 RS-232..............................................................................................................194 Metering Voltage, Current, and Frequency Result Parameters..........................................................196 Metering Voltage, Current, and Frequency Result.....................................................................196 Metering Sequence Voltage, and Current Results Parameters...........................................................197 Metering Sequence Voltage, and Current Results......................................................................197 Metering Power Results Parameters...................................................................................198 Metering Power Results..............................................................................................198 Metering Demand Results Parameters..................................................................................199 Metering Demand Results.............................................................................................199 Metering Power Factor Results Parameters............................................................................200 Metering Power Factor Results.......................................................................................200 Metering Real and Apparent Energy Results Parameters................................................................201 Metering Real and Apparent Energy Results...........................................................................201 Metering Reactive Energy and Amp-hour Results Parameters............................................................202 Metering Reactive Energy and Amp-hour Results.......................................................................202 Selftest/Diagnostic Results Parameters..............................................................................203 Selftest/Diagnostic Results.........................................................................................203 DF1 PCCC Diagnostic Status Reply Parameters.........................................................................204 Setpoint Setup/Read-back Select and Status Parameters...............................................................206 Setpoint Setup/Read-back Select and Status..........................................................................206 List of Setpoint Types Parameters...................................................................................207 List of Setpoint Types..............................................................................................207 Setpoint Output Actions Parameters..................................................................................209 Setpoint Output Actions.............................................................................................209 Trend Log Configuration/Read-back Record Select Parameters..........................................................211 Trend Log Configuration/Read-back Record Select.....................................................................211 Trend Log Results Parameters........................................................................................212 Trend Log Results...................................................................................................212 Min/Max Log Configuration/Read-back Select Parameters...............................................................214 Min/Max Log Configuration/Read-back Select..........................................................................214 Min/Max Log Parameter List Parameters...............................................................................215 Min/Max Log Parameter List..........................................................................................215 Min/Max Log Results Parameters......................................................................................218 Min/Max Log Results.................................................................................................218 Event Log Configuration/Read-back Record Select Parameters..........................................................219 Event Log Configuration/Read-back Record Select.....................................................................219 Event Log Results Parameters........................................................................................220 Event Log Results...................................................................................................220 Status Error Codes..................................................................................................221 List of Event Types Parameters......................................................................................222 List of Event Types.................................................................................................222 User-configured Table Setup Parameters..............................................................................224 User-configured Table Setup.........................................................................................224 User-configured Table Results Parameters............................................................................226 User-configured Table Results.......................................................................................226 Write Error Status Parameters.......................................................................................227 Write Error Status..................................................................................................227 Harmonic Analysis Configuration/Read-back Select Parameters.........................................................228 Harmonic Analysis Configuration/Read-back Select....................................................................228 Harmonic Results; THD, Crest Factor, and More Parameters............................................................229 Harmonic Results; THD, Crest Factor, and More.......................................................................229 Harmonic Results; Odd Harmonics 1…21 Parameters.....................................................................230 Harmonic Results; Odd Harmonics 1…21................................................................................230 Harmonic Results; Odd Harmonics 23…41 Parameters....................................................................231 Harmonic Results; Odd Harmonics 23…41...............................................................................231 Harmonic Results; Even Harmonics 2…20 Parameters....................................................................232 Harmonic Results; Even Harmonics 2…20...............................................................................232 Harmonic Results; Even Harmonics 22…40 Parameters...................................................................233 Harmonic Results; Even Harmonics 22…40..............................................................................233 Oscillograph Configuration/Read-back Data Select Parameters.........................................................234 Oscillograph Configuration/Read-back Data Select....................................................................234 Oscillograph Results Parameters.....................................................................................235 Oscillograph Results................................................................................................235 Load Factor Log Configuration/Read-back Select Parameters...........................................................238 Load Factor Log Configuration/Read-back Select......................................................................238 Load Factor Log Results Parameters..................................................................................239 Load Factor Log Results.............................................................................................239 Transient Analysis Configuration/Read-back Select Parameters........................................................240 Transient Analysis Configuration/Read-back Select...................................................................240 Transient Analysis Metering Results Parameters......................................................................241 Transient Analysis Metering Results.................................................................................241 Transient Capture Clear/Read-back Data Select Parameters............................................................242 Transient Capture Clear/Read-back Data Select.......................................................................242 Transient Capture Results Parameters................................................................................243 Transient Capture Results...........................................................................................243 Advanced Metering Configuration Parameters..........................................................................246 Advanced Metering Configuration.....................................................................................246 Harmonic Results; Odd Harmonics 43…63 Parameters....................................................................247 Harmonic Results; Odd Harmonics 43…63...............................................................................247 Harmonic Results; Even Harmonics 42…62 Parameters...................................................................248 Harmonic Results; Even Harmonics 42…62..............................................................................248 Event Log Text Parameters...........................................................................................249 Event Log Text......................................................................................................249 Catalog Number and WIN Parameters...................................................................................250 Catalog Number and WIN..............................................................................................250 Network Demand Sync and Time Configuration Parameters...............................................................252 Network Demand Sync and Time Configuration..........................................................................252 Controller Command Parameters.......................................................................................253 Controller Command..................................................................................................253 Daylight Saving Time Configuration Parameters.......................................................................253 Daylight Saving Time Configuration..................................................................................253 Time of Use Register Configuration Parameters.......................................................................254 Time of Use Register Configuration..................................................................................254 Time of Use Records - Real Energy and Demand Parameters.............................................................255 Time of Use Records - Real Energy and Demand........................................................................255 Time of Use Records - Reactive Energy and Demand Parameters.........................................................256 Time of Use Records - Reactive Energy and Demand....................................................................256 Time of Use Records - Apparent Energy and Demand Parameters.........................................................257 Time of Use Records - Apparent Energy and Demand....................................................................257 Parameters for Trend Log and Configurable Table Parameters..........................................................258 Parameters for Trend Log and Configurable Table.....................................................................258 B - Catalog Number Explanation..........................................................................................269 Master Module.......................................................................................................269 Display Module......................................................................................................270 C - Sample Applications.................................................................................................271 Introduction........................................................................................................271 System Clock Sample Applications....................................................................................272 Multiple Data Table Reads Using DeviceNet...........................................................................286 Explicit Message Transfer Block.....................................................................................286 Word M0:1.224.......................................................................................................287 Word M0:1.225.......................................................................................................287 Word M0:1.226.......................................................................................................288 Word M0:1.227.......................................................................................................288 Word M0:1.2278......................................................................................................288 Word M0:1.229.......................................................................................................288 Data Files..........................................................................................................289 User-configured Data Table Setup by Using ControlLogix and EtherNet/IP Networks.....................................296 ControlLogix Tags Used..............................................................................................297 Communicating with a SLC 5/05 (1747-L552) Controller and ControlNet Scanner (1747-SCNR), Unscheduled Messaging......302 File N7:0...........................................................................................................303 N9 CIP..............................................................................................................303 D - Technical Specifications............................................................................................315 Product Approvals...................................................................................................315 Technical Specifications............................................................................................317 Measurement Accuracy and Range......................................................................................317 Input and Output Ratings............................................................................................318 Control Relay.......................................................................................................318 Relay Life..........................................................................................................318 General Specifications..............................................................................................319 E - Frequently Asked Questions..........................................................................................321 F - Powermonitor 3000 Unit EtherNet/IP Device Profile...................................................................323 General.............................................................................................................323 Object Model and Interface..........................................................................................323 Object Module.......................................................................................................323 Object Interface....................................................................................................324 Identity Object.....................................................................................................324 Class Attribute.....................................................................................................324 Instance Attribute..................................................................................................325 Common Services.....................................................................................................325 Request Parameters..................................................................................................326 Request Parameters..................................................................................................326 Instance 1 Attribute Values.........................................................................................327 Instance 2 Attribute Values.........................................................................................327 Assembly Object.....................................................................................................327 Class Attributes....................................................................................................328 Instance Attributes.................................................................................................328 Common Services.....................................................................................................328 Request Parameters..................................................................................................328 Request Parameters..................................................................................................329 PCCC Object.........................................................................................................330 Class-specific Service..............................................................................................331 Request Parameters..................................................................................................331 Response Parameters.................................................................................................332 NVS Object..........................................................................................................333 Class Attributes....................................................................................................333 Instance Attributes.................................................................................................334 NVS Object Status...................................................................................................334 Common Services.....................................................................................................335 Class-specific Service..............................................................................................335 Request Parameters..................................................................................................335 Response Parameters.................................................................................................336 Request Parameters..................................................................................................336 Response Parameters.................................................................................................336 Additional Powermonitor 3000 Unit Ethernet Features.................................................................337 SNTP Client.........................................................................................................337 SNTP Client Configuration Parameters................................................................................337 End of Interval Pulse Producer / Consumer...........................................................................339 End of Interval Pulse Task Configuration Parameters.................................................................339 Dynamic Web Server Functionality....................................................................................339 G - Powermonitor 3000 Unit ControlNet Device Profile....................................................................341 General.............................................................................................................341 Object Model and Interface..........................................................................................341 Object Model........................................................................................................341 Interface...........................................................................................................342 Identity Object.....................................................................................................342 Class Attributes....................................................................................................342 Class Attributes....................................................................................................342 Instance Attributes.................................................................................................343 Instance Attributes.................................................................................................343 Common Services.....................................................................................................343 Common Services.....................................................................................................343 Reset Service.......................................................................................................343 Reset Behavior......................................................................................................344 Get Attribute Single Service........................................................................................344 Instance 1 Attribute Values.........................................................................................345 Instance 2 Attribute Values.........................................................................................345 Assembly Object.....................................................................................................346 Assembly Object Class Attributes....................................................................................346 Assembly Object Instance Attributes.................................................................................346 Assembly Object Common Services.....................................................................................347 Request Parameters..................................................................................................347 Request Parameters..................................................................................................347 PCCC Object.........................................................................................................348 PCCC Object Class-specific Service..................................................................................349 PCCC Object Request Parameters......................................................................................350 Response Parameters.................................................................................................351 NVS Object..........................................................................................................352 NNVS Ojbect Class Attributes........................................................................................352 NNVS Ojbect Instance Attributes.....................................................................................353 NNVS Ojbect Semantics...............................................................................................353 NNVS Object Common Services.........................................................................................354 NNVS Ojbect Class Specific Services.................................................................................354 Request Parameters..................................................................................................354 Response Parameters.................................................................................................355 Request Parameters..................................................................................................355 Response Parameters.................................................................................................355 Glossary................................................................................................................357 Index...................................................................................................................365 A...................................................................................................................365 B...................................................................................................................365 C...................................................................................................................365 D...................................................................................................................366 E...................................................................................................................366 F...................................................................................................................367 H...................................................................................................................367 I...................................................................................................................367 K...................................................................................................................367 L...................................................................................................................367 M...................................................................................................................367 N...................................................................................................................367 O...................................................................................................................367 P...................................................................................................................368 R...................................................................................................................368 S...................................................................................................................368 T...................................................................................................................369 U...................................................................................................................369 V...................................................................................................................369 W...................................................................................................................369 Rockwell Automation Support.........................................................................................372 Back Cover..............................................................................................................372
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Cat Electric Rope Shovel Bulletin 1404 Power monitor 3000 Unit Allen-Bradley Rockwell Automation User Manual – PDF DOWNLOAD
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