Cat EMCP 3.1 3.2 3.3 Generator Set Control Application & Installation Manual – PDF DOWNLOAD

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Cat EMCP 3.1 3.2 3.3 Generator Set Control Application & Installation Manual – PDF DOWNLOAD

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Cat EMCP 3.1 3.2 3.3 Generator Set Control Application & Installation Manual – PDF DOWNLOAD

Foreword :

This Application and Installation Guide describes the EMCP 3.1, 3.2, and 3.3 series electrical power generator set controls. Some data used in this guide is generalized and is provided only for the purpose of comparison or illustration. Also, PC application screenshots and EMCP 3 GSC screen images may be actual screens or simulated and are shown for illustrative purposes only. These images may not be identical to those seen by the user.

• Screen images of the EMCP 3 GSC may differ from the actual screens depending on flash file language, setpoint configuration, or series of the GSC (3.1 versus 3.2 versus 3.3). In various places throughout this document, reference is made to the release date of the EMCP 3 software.
• This information can be found by connecting to the subject module using the Caterpillar® Service Tool, and viewing the ECM Summary (this is the default startup screen). The release date is found in the field entitled Software Group Release Date. See the sample screenshot below, showing the release date for a Thermocouple module.

TABLE OF CONTENTS:

Cat EMCP 3.1 3.2 3.3 Generator Set Control Application & Installation Manual – PDF DOWNLOAD

1  .............................................................................  6
GENERAL INFORMATION.............................................................  7
	1.1 COMPANION MEDIA NUMBER..................................................  7
	1.2 INTRODUCTION............................................................  7
	1.3 APPLICATIONS............................................................  7
	1.4 REFERENCES..............................................................  7
2 SAFETY INFORMATION............................................................  8
	ELECTRICAL SAFETY...........................................................  8
	ELECTROSTATIC DISCHARGE AWARENESS...........................................  8
3 INSTALLATION..................................................................  9
	3.1 MOUNTING LOCATION ......................................................  9
	3.2 OPERATING TEMPERATURE RANGE.............................................  9
	3.3 POWER REQUIREMENTS......................................................  9
	3.4 BATTERY CHARGER......................................................... 10
	3.5 ELECTRICAL CONNECTIONS.................................................. 10
	3.6 EUI ENGINES............................................................. 11
	3.7  EMCP 3.1, 3.2, 3.3  ELECTRICAL DIAGRAMS................................ 12
	3.8 WINDING CONNECTIONS..................................................... 15
	3.9 TRANSFORMER CONNECTIONS................................................. 16
	3.10 WIRING REQUIREMENTS.................................................... 18
	3.11 SHIELDED WIRING........................................................ 19
4 INITIAL OPERATION AND USER ORIENTATION........................................ 20
	4.1 VIEWING SYSTEM PARAMETERS............................................... 20
		SUPPORTED PARAMETERS.................................................... 20
		ENGINE PARAMETERS....................................................... 20
		AC PARAMETERS........................................................... 22
	4.2 SETTING USER PREFERENCES................................................ 23
		SETTING THE PREFERENCES USING THE EMCP 3 DISPLAY........................ 24
		CHANGING TO TECHNICIAN ENGLISH.......................................... 25
		CHANGING TO PRIMARY LANGUAGE............................................ 25
		SETTING THE PREFERENCES USING THE SERVICE TOOL.......................... 25
	4.3 CONFIGURING TIME/DATE (EMCP 3.2 AND 3.3)................................ 26
		CHANGING DATE FORMAT.................................................... 26
		CHANGING THE TIME / DATE................................................ 27
	4.4 ADJUSTING GENERATOR SET PARAMETERS...................................... 28
		ENGINE SPEED ........................................................... 29
		GENERATOR OUTPUT VOLTAGE................................................ 29
		IDLE/RATED.............................................................. 30
	4.5 STARTING AND STOPPING THE GENERATOR SET................................. 30
		STARTING THE ENGINE..................................................... 30
		STOPPING THE ENGINE..................................................... 31
	4.6 ENGINE SETPOINT VERIFICATION............................................ 32
		PROCEDURE FOR OVERSPEED VERIFICATION.................................... 33
		PROCEDURE FOR LOW OIL PRESSURE VERIFICATION............................. 33
		PROCEDURE FOR HIGH COOLANT TEMPERATURE VERIFICATION..................... 34
	4.7 ENGINE SPEED TIMING CALIBRATION -  PREPARATION.......................... 34
	4.8 ENGINE OPERATING HOURS.................................................. 35
		UPDATING ENGINE OPERATING HOURS......................................... 35
5 HANDLING EVENTS .............................................................. 37
	5.1 CONFIGURING EVENT RESPONSES............................................. 38
	5.2 CHANGING AN EVENT RESPONSE CONFIGURATION................................ 39
	5.3 RESETTING INDIVIDUAL EVENTS FOR THE EMCP 3 GSC.......................... 40
	5.4 RESETTING ALL EVENTS FOR A SINGLE MODULE................................ 42
	5.5 RESETTING ALL EVENTS FOR ALL MODULES.................................... 43
	5.6 RESETTING EVENTS FOR ENGINE ECMS WITHOUT J1939 SUPPORT.................. 43
	5.7 TROUBLESHOOTING RESETTING EVENTS........................................ 44
		NOT IN AUTO............................................................. 44
		SERVICE MAINTENANCE INTERVAL............................................ 45
6 SECURITY...................................................................... 46
7 SETPOINTS..................................................................... 49
	7.1 THREE TYPES OF SETPOINTS................................................ 49
	7.2 SETPOINT SUB-MENUS...................................................... 51
	7.3 SETPOINTS ON THE CATERPILLAR® SERVICE TOOL.............................. 51
8 DIGITAL INPUTS................................................................ 55
	8.1 PROGRAMMING THE DIGITAL INPUTS.......................................... 56
9 ANALOG INPUTS................................................................. 60
	PROGRAMMING USING DISPLAY................................................... 60
		PROGRAMMING USING CATERPILLAR® SERVICE TOOL............................. 61
	9.1 SPARE ANALOG INPUT (EMCP 3.2 & 3.3)..................................... 62
10 OUTPUTS...................................................................... 64
	10.1 DIGITAL SELECTOR OPTIONS............................................... 68
	10.2 PROGRAMMING OUTPUTS USING THE SERVICE TOOL............................. 70
	10.3 PROGRAMMING OUTPUTS USING THE DISPLAY.................................. 76
11 MODIFIABLE TEXT STRINGS...................................................... 84
	11.1 LANGUAGE SUPPORT....................................................... 85
	11.2 MODIFIABLE TEXT STRING CONFIGURATION FILE.............................. 85
	11.3 PROGRAMMING MODIFIABLE TEXT STRINGS USING CATERPILLAR® SERVICE TOOL.... 87
	11.4 TROUBLESHOOTING MODIFIABLE TEXT STRINGS................................ 89
12 SAVING AND RESTORING SETPOINTS............................................... 92
	12.1 SAVING EMCP 3 CONFIGURATION DATA....................................... 92
		FLEET CONFIGURATION OPTION.............................................. 92
		ECM REPLACEMENT OPTION.................................................. 93
	12.2 LOADING EMCP 3 CONFIGURATION DATA...................................... 94
13 PROGRAMMABLE CYCLE TIMER (EMCP 3.2 & 3.3).................................... 97
	13.1 CONTROLLING THE OUTPUTS................................................ 97
		INTERNAL OUTPUTS........................................................ 98
14 REDUCED POWER MODE...........................................................100
15 PROGRAMMABLE TRIP POINT FUNCTION.............................................102
16 J1939 DATA LINKS.............................................................103
	16.1 PRIMARY J1939 DATA LINK................................................103
		PRIMARY J1939 WIRING....................................................103
		NETWORK TOPOLOGY........................................................103
	16.2 ACCESSORY J1939 DATA LINK (EMCP 3.2 & 3.3).............................106
		ACCESSORY J1939 WIRING..................................................106
		NETWORK TOPOLOGY........................................................106
17 OPTIONAL MODULES.............................................................108
	J1939 COMPLIANCE............................................................109
	17.1 ANNUNCIATOR............................................................109
		ANNUNCIATOR FEATURES....................................................110
		ANNUNCIATOR SPECIFICATIONS..............................................110
		ANNUNCIATOR WIRING......................................................111
		LED COLORS..............................................................111
		ANNUNCIATOR SOFTWARE CONFIGURATION......................................112
	17.2 THERMOCOUPLE MODULE (EMCP 3.3).........................................116
		THERMOCOUPLE FEATURES ..................................................116
		THERMOCOUPLE SPECIFICATIONS.............................................117
		THERMOCOUPLE WIRING.....................................................118
		THERMOCOUPLE PHYSICAL LAYOUT............................................119
		THERMOCOUPLE MODULE – CONFIGURATION.....................................119
		CONFIGURING THERMOCOUPLE INPUTS.........................................120
	17.3 RTD MODULE (EMCP 3.3)..................................................122
		RTD FEATURES............................................................122
		RTD SPECIFICATIONS......................................................122
		RTD WIRING..............................................................124
		RTD MODULE – CONFIGURATION..............................................125
		CONFIGURING RTD INPUTS..................................................125
	17.4 DISCRETE I/O MODULE....................................................126
		DISCRETE I/O FEATURES...................................................126
		DISCRETE I/O SPECIFICATIONS.............................................127
		DISCRETE I/O SOFTWARE CONFIGURATION.....................................129
		CONFIGURING DIGITAL INPUTS..............................................131
		CONFIGURING RELAY OUTPUTS...............................................132
18 SCADA (MODBUS) DATA LINK (EMCP 3.2 & 3.3)....................................133
	WIRING......................................................................133
		LINE TERMINATION........................................................134
		SOFTWARE CONFIGURATION..................................................135
		MESSAGE DATA STRUCTURE..................................................135
		COMMUNICATION...........................................................136
		SUPPORTED FUNCTION CODES................................................136
		DATA LINK REGISTER ADDRESSES............................................139
		ERROR CHECKING..........................................................139
		EXCEPTION RESPONSES.....................................................140
		FAULT IDENTIFIERS (FID).................................................141
19 MONITORING SOFTWARE (EMCP 3.2 & 3.3).........................................142
	19.1 SOFTWARE SETUP.........................................................142
	19.2 QUICK START GUIDE......................................................148
	19.3 CREATING A CONTROL PANEL VIEW..........................................151
	19.4 LOGGING DATA TO A FILE.................................................157
20 INSTALLING & UPGRADING SOFTWARE..............................................159
	UPGRADING SOFTWARE  ........................................................159
	20.2 INSTALLING SOFTWARE INTO A BLANK MODULE ...............................160
21 SCADA PARAMETER INFORMATION (EMCP 3.2 & 3.3).................................164
	21.1 DATA LINK SECURITY.....................................................164
	21.2 SPARE ANALOG INPUT.....................................................167
	21.3 DISCRETE INPUTS AND OUTPUTS............................................172
	21.4 GENERATOR AC PARAMETERS ...............................................175
	21.5 EXTERNAL DEVICE PARAMETERS.............................................183
	21.6 GENERATOR SET STATE CONTROL............................................195
	21.7 TIMERS AND COUNTERS....................................................197
	21.8 EVENT SYSTEM...........................................................200
	21.9 ENGINE MONITORING......................................................205
	21.10 EMCP 3 GSC SETPOINTS..................................................206
	21.11 MISCELLANEOUS ........................................................209
		READING DATA REGISTERS..................................................211
		ENGINE STATUS...........................................................212
		SCADA SECURITY LEVELS...................................................212
		MORE NOTES ON SCADA PASSWORDS...........................................214
		SETPOINT INTERPRETATION AND CALCULATION.................................215
		READING AND WRITING AVR REGISTERS AND SETPOINTS.........................215

CAT EMCP 3.1 3.2 3.3 GENERATOR SET CONTROL APPLICATION & INSTALLATION MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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