CAT Face Haulage Continuous Haulage System Operation and Maintenance Manual A6474X251 – PDF DOWNLOAD
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CAT Face Haulage Continuous Haulage System Operation and Maintenance Manual A6474X251 – PDF DOWNLOAD
Description
CAT Face Haulage Continuous Haulage System Operation and Maintenance Manual A6474X251 – PDF DOWNLOAD
FILE DETAILS:
CAT Face Haulage Continuous Haulage System Operation and Maintenance Manual A6474X251 – PDF DOWNLOAD
Language : English
Pages :238
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Face Haulage Continuous Haulage System Operation and Maintenance Manual A6474X251 – PDF DOWNLOAD
About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Continuous Haulage System
Serial No.: N/A
and is only permitted to be used for equipment of this type.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine.
Every person working on the face or in the intersection between face and entry or in the entry must
read this operating manual.
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
■ supervise the activities just indicated.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Face Haulage Continuous Haulage System Operation and Maintenance Manual A6474X251 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 9
Installation and start-up 2 9
Operation 2 9
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 23
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the equipment 3 3
Transport 3 4
Dimensions and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation 4 3
Which tools are required for installation 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Overview of the continuous haulage system 4 8
5 Operation
Operation 5 3
How to operate the continuous haulage system 5 3
Controls and indicators 5 4
CST and radio remote 5 4
IR remote 5 9
Displays 5 11
Operating procedure 5 20
Checklist 5 20
Operating procedures 5 22
Designating MBC identifications 5 22
Radio remote unique identification 5 23
Starting the pump motor 5 24
Starting the conveyors (automatic mode) 5 25
Starting the conveyors (individual mode) 5 26
Jogging the conveyors 5 27
Tramming 5 28
Stopping the pump 5 29
Pump motor reset 5 30
Continuous haulage system maintenance instructions 5 31
Important notes 5 31
Before maintenance 5 31
Lubricants 5 33
MBC lubrication instructions 5 34
Central lubrication system 5 34
Specific lubrication procedures 5 37
Every 8 hours 5 37
Daily 5 39
Every week 5 40
After first 50 hours of service 5 42
Every 2 weeks 5 43
Every month 5 46
Every 3 months 5 49
Every 6 months 5 50
As required 5 51
PIG lubrication instructions 5 52
Specific lubrication procedures (PIG) 5 53
Daily 5 53
Every week 5 54
Every 30 hours 5 55
Every 3 to 6 months 5 56
Every 6 months 5 57
RFM tail dolly lubrication instructions 5 58
Specific lubrication procedures (RFM tail dolly) 5 59
Every 8 hours 5 59
Every 24 hours 5 59
RFM pulley support section lubrication instructions 5 60
Specific lubrication procedures 5 61
Every 8 hours 5 61
Every 6 months 5 61
Intermediate RFM section lubrication instructions 5 62
Specific lubrication procedures 5 63
Every 6 months 5 63
MBC inspection 5 64
MBC wear part inspections 5 65
MBC Fire suppression inspection 5 65
MBC Fire suppression recharge 5 67
PIG inspection 5 70
PIG wear part inspections 5 70
RFM inspection 5 71
Adjustment procedures 5 73
Mobile bridge carrier 5 73
Conveyor chain 5 73
Crawler track 5 75
Piggyback bridge conveyor – conveyor chain 5 77
Replacement of parts
Mobile bridge carrier (MBC) 5 79
Conveyor drive 5 79
Drive shaft 5 80
Removal 5 81
Installation 5 84
Drive shaft sprocket 5 88
Removal 5 89
Installation 5 89
Field replacement 5 90
Conveyor drive module 5 92
Removal 5 93
Installation 5 94
Disassembly 5 95
Assembly 5 96
Tail shaft 5 98
Removal 5 99
Installation 5 99
Disassembly 5 101
Assembly 5 102
Conveyor chain 5 103
Conveyor chain section assembly 5 104
Removal 5 105
Installation 5 106
Crawler track 5 108
Removal 5 109
Assembly 5 109
Installation 5 110
Crawler drive module 5 111
Disassembly 5 112
Assembly 5 113
Crawler take-up and idler 5 114
Removal 5 115
Installation 5 116
Piggyback bridge conveyor (PIG) 5 117
Conveyor drive 5 117
Drive shaft 5 118
Removal 5 119
Installation 5 121
Drive shaft sprockets 5 124
Removal 5 125
Installation 5 125
Field replacement 5 126
Conveyor drive module 5 127
Removal 5 128
Installation 5 129
Disassembly 5 131
Assembly 5 131
Tail shaft 5 133
Removal 5 134
Installation 5 134
Disassembly 5 135
Assembly 5 136
Conveyor chain 5 138
Assembly 5 139
Removal 5 140
Installation 5 141
Mobile bridge carrier (MBC) 5 143
Hydraulic components (MBC) 5 143
Tram hydrostatic pump 5 145
Disassembly 5 146
Assembly 5 147
Tram motor 5 148
Removal 5 148
Installation 5 148
Conveyor lift cylinders (inby and outby) 5 149
Removal 5 149
Installation 5 150
Canopy cylinder 5 151
Removal 5 151
Installation 5 151
Troubleshooting procedures 5 153
Hydraulic system (general) 5 154
Hydraulic cylinders 5 156
Hydraulic pump 5 157
Valves 5 160
Error codes 5 161
Communication faults 5 162
Fault log codes 5 162
Real time codes 5 165
6 Technical data
Technical data 6 3
Components of the continuous haulage system 6 3
Mobile Bridge Carrier (MBC) 6 3
Piggyback Bridge Conveyor (PBC) 6 4
Piggyback Bridge Conveyor (PBC— liquid cooled) 6 5
MBC dolly 6 5
RFM pulley section 6 5
RFM intermediate section 6 5
Tail dolly 6 5
Tightening torques 6 7
Permissible media 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Customer Support: [email protected]
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