CAT FB110 (GH-MFBHM-48CDH) Feeder Breaker Operation and Maintenance Manual BI002310 – PDF DOWNLOAD
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CAT FB110 (GH-MFBHM-48CDH) Feeder Breaker Operation and Maintenance Manual BI002310 – PDF DOWNLOAD
Serial Number 54-2188
Description
CAT FB110 (GH-MFBHM-48CDH) Feeder Breaker Operation and Maintenance Manual BI002310 – PDF DOWNLOAD
FILE DETAILS:
CAT FB110 (GH-MFBHM-48CDH) Feeder Breaker Operation and Maintenance Manual BI002310 – PDF DOWNLOAD
Language : English
Pages :254
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT FB110 (GH-MFBHM-48CDH) Feeder Breaker Operation and Maintenance Manual BI002310 – PDF DOWNLOAD
Serial Number 54-2188
About this manual
This chapter provides important information making it easier for you to use this manual: it provides information on the structure of the manual and the symbols and characters used.
Ensure that the operating manual available is applicable for the machine.
This operating manual is intended for:
Model FB110 (GH-MFBHM-48CDH) Feeder Breaker
Serial No. 54-2188
and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons working on
or with the machine. It should, if possible, always be available at the place of
operation.
Send for a new operation manual immediately if the present manual is no
longer complete or has become illegible
This operating manual is intended for those persons who work with or on the
machine. Every person working on the face, in the intersection between face
and entry, or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly/disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT FB110 (GH-MFBHM-48CDH) Feeder Breaker Operation and Maintenance Manual BI002310 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 4
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
General rules: 2 6
Storage and transport 2 7
Installation and start-up 2 7
Operation 2 8
Maintenance and repair 2 8
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 5
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Removing and installing the hopper 4 9
Towing the feeder breaker 4 13
5 Operation
Operation 5 3
Controls and indicators 5 4
Operating procedures 5 20
Electrical system 5 25
Hydraulic system 5 35
Mechanical assemblies 5 39
Instructions on the maintenance of the feeder 5 47
Specific lubrication and maintenance procedures 5 52
Every shift 5 52
Weekly 5 56
Monthly 5 63
Every 200 hours of tram operation 5 67
Every 1000 hours 5 68
Every 6 months 5 70
Inspection of the feeder 5 73
Inspection of wear parts on the feeder 5 74
Inspection of the fire suppression system 5 75
Recharge of the fire suppression system 5 77
Replace of parts 5 79
Head shaft 5 79
Head shaft sprockets 5 84
Tail shaft 5 90
Conveyor chain 5 96
Crawler track 5 99
Crawler assembly 5 102
Power unit 5 110
Gear pump 5 120
Breaker assembly 5 124
Breaker drive chain 5 128
Breaker bit 5 131
Shear pin 5 132
Tilt cylinder 5 134
Lift cylinder 5 136
Conveyor motor distributor cap 5 139
Tach mount and speed sensor 5 147
Instructions on the adjustment procedures 5 149
Conveyor chain adjustment 5 149
Crawler track adjustment 5 151
Breaker drive chain 5 153
Under speed sensor calibration 5 156
Main pump, margin pressure 5 157
Main pump, pressure compensator 5 159
Main relief pressure 5 161
Pressure limiter 5 163
Troubleshooting 5 165
General hydraulic troubleshooting 5 165
Machine specific hydraulic troubleshooting 5 167
Open loop pump 5 169
Conveyor runs too slow 5 170
Hydraulic system runs hot 5 170
Conveyor won’t run in either direction 5 170
Conveyor runs in the wrong direction 5 170
Conveyor only runs in one direction 5 170
No tram 5 171
Cylinder will not operate 5 171
Hydraulic troubleshooting charts 5 172
Excessive noise 5 172
Excessive heat 5 173
Incorrect flow 5 174
Incorrect pressure 5 175
Hydraulic system, general 5 176
Hydraulic cylinders 5 178
Hydraulic pump 5 179
Valve 5 181
Bearings 5 183
Torque hub 5 184
Machine specific electrical troubleshooting 5 185
Machine won’t start, panel view display is on 5 185
Machine won’t start, panel view display is off 5 185
Machine starts but main circuit breaker immediately trips 5 185
Machine starts but C440 overload relay trips 5 185
Conveyor won’t run in “AUTO”mode 5 185
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 6
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Customer Support: [email protected]
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PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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S.M
