CAT FB140 (7MFBHM-56DDH) Feeder Breaker Operation & Maintenance Manual BI001467 PDF

Description

CAT FB140 (7MFBHM-56DDH) Feeder Breaker Operation & Maintenance Manual BI001467 – PDF DOWNLOAD

FILE DETAILS:

CAT FB140 (7MFBHM-56DDH) Feeder Breaker Operation & Maintenance Manual BI001467 – PDF DOWNLOAD 

Language : English
Pages : 359
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT FB140 (7MFBHM-56DDH) Feeder Breaker Operation & Maintenance Manual BI001467 – PDF DOWNLOAD

S/N 54-2192, 54-2197

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 5
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Removing and installing the receiving hopper 4 10
Towing the feeder breaker 4 14
Table of contents_________________________________________________
________________________________________________________________
Cat® FB140 (7MFBHM-48DD) Feeder Breaker
BI001467
5 Operation
Operation 5 3
How to operate the feeder breaker 5 3
Who is allowed to operate the feeder breaker 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Primary operator’s station 5 4
Function pressure gauge 5 8
Power fill and hydraulic oil sight glass 5 9
Auxiliary valve bank (if equipped) 5 10
Starter enclosure 5 11
Dust suppression system 5 16
Infrared pump motor controls 5 17
Radio remote 5 18
“AUTO”mode starting procedure 5 20
“MANUAL”mode starting procedure 5 21
Shutdown procedure 5 22
Tramming the machine 5 23
Conveyor 5 24
Control system operating parameters 5 26
Electrical system 5 29
Starter enclosure 5 32
Hydraulic system 5 36
Major hydraulic components 5 38
Primary hydraulic circuit 5 40
Mechanical assemblies 5 43
Crawler assembly (s) 5 43
Conveyor chain 5 44
Grease take-up 5 45
Head shaft 5 46
Conveyor power unit 5 47
Tail shaft 5 48
Breaker and breaker power unit assembly 5 49
Breaker assembly 5 50
Breaker power unit assembly 5 51
Instructions on the maintenance of the feeder 5 53
Important notes 5 53
Before maintenance 5 53
Lubrication and inspection 5 55
Specific lubrication and maintenance procedures 5 59
Every 8 hours of operation 5 59
Weekly 5 64
Monthly 5 69
Every 3 months 5 72
Every 1000 hours 5 73
Every 6 months 5 75
Inspection of the feeder 5 78
Inspection of wear parts 5 79
Inspection of the fire suppression system 5 80
Recharge of the fire suppression system 5 82
Instructions on the adjustment procedures 5 85
Conveyor chain adjustment 5 85
Crawler track adjustment 5 87
BI001467
Under speed sensor calibration 5 89
Main pump adjustments 5 91
Main relief pressure 5 93
Pressure limiter adjustment 5 94
Instructions on the replacement of wear parts 5 95
Head shaft 5 95
Head shaft sprockets 5 99
Tail shaft 5 102
Conveyor chain 5 108
Crawler track 5 111
Crawler assembly 5 114
Breaker shaft and breaker power unit 5 123
Breaker power unit only 5 129
Breaker shaft only 5 132
Conveyor drive unit 5 141
Breaker bit removal 5 144
Tailpiece installation 5 145
Roof cylinder 5 149
Foot cylinder 5 152
Tilt cylinder 5 154
Lift cylinder 5 156
Tailpiece tilt cylinder 5 159
Tailpiece steering cylinder 5 161
Troubleshooting 5 163
6 Technical data
Technical data 6 3
Components of the feeder breaker 6 3
Tightening torques 6 5
Permissible data 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

CAT FB140 (7MFBHM-56DDH) Feeder Breaker Operation & Maintenance Manual BI001467 – PDF DOWNLOAD 

S/N 54-2192, 54-2197

• This manual is intended to provide GENERAL product information for
  the Model FB140 (7MFBHM-48DD) Feeder Breaker . The illustrations,
  descriptions, and procedures contained in this publication apply only to
  THIS machine. Caterpillar reserves the right to revise models and designs
  without prior notice.
• This feeder breaker was manufactured under the guidelines, procedures,
  and requirements of the appropriate government regulatory
  agencies.
• At the completion of the manufacturing process, this unit was issued the
  appropriate approval numbers and nameplates indicating it met the
  technical requirements of these regulatory agencies. Any change to the
  design or structure of this unit, without the consent of Caterpillar and
  these regulatory agencies, or any repair or replacement of parts contrary
  to Caterpillar instructions, may invalidate these approvals and render
  this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations,
  and practices regarding the safe operation and maintenance of underground
  mining equipment and strict adherence to the instructions in this
  manual is necessary for the personal safety of those working on or
  around this unit.
• While this manual attempts to anticipate the most important operations
  and maintenance needs for this unit, unforeseen circumstances may
  arise that have not been addressed in this manual. If any concerns or
  questions arise, please contact your Service Representative immediately.
• This work contains information protected under trade secret and other
  intellectual property laws, and is protected under the U. S. Copyright
  Act of 1976, as amended. This work is provided under license and the
  license is non-transferable. Distribution and access is limited only to
  authorized personnel. Disclosure, reproduction, distribution, or unauthorized
  use may be a violation of federal and state laws and may subject
  the unauthorized user to criminal liability

S.V 29/03/2025