CAT Feeder Breaker 54-2180 Operation & Maintenance Manual BI629484 PDF

Description

CAT Feeder Breaker 54-2180 Operation & Maintenance Manual BI629484 – PDF DOWNLOAD

FILE DETAILS:

CAT Feeder Breaker 54-2180 Operation & Maintenance Manual BI629484 – PDF DOWNLOAD 

Language : English
Pages : 401
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Feeder Breaker 54-2180 Operation & Maintenance Manual BI629484 – PDF DOWNLOAD 

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 23
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Towing the feeder breaker…… ………………………… … 4 9
5 Operation
Operation 5 3
How to operate the feeder breaker 5 3
Who is allowed to operate the feeder breaker 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Operator’s station 5 4
Control console 5 11
VFD screens 5 12
VFD Bypass 5 21
Starter enclosure 5 22
Fire suppression 5 23
Starting procedure 5 25
Tramming 5 27
Conveyor motor start – forward 5 28
Conveyor motor start – reverse 5 30
Shutdown (tram/breaker motor) 5 32
Conveyor motor stop – forward 5 34
Electrical system 5 37
Electrical component locator 5 38
Electrical component layout 5 39
Control console 5 40
Starter enclosure 5 42
Variable frequency drive enclosure 5 52
Belt slip/sequence board 5 52
Major electrical components 5 53
Electrical schematic 5 54
Interconnection diagram 5 55
Hydraulic system 5 57
Hydraulic component locator 5 58
Major hydraulic components 5 59
Hydraulic schematic 5 61
Mechanical assemblies 5 63
Head shaft 5 63
Tail shaft 5 64
Breaker shaft 5 65
Breaker power unit 5 66
Conveyor power unit 5 67
Conveyor chain 5 68
Crawler assemblies 5 69
Roof anchor assembly 5 70
Outrigger (stabilizer) assembly 5 70
Tailpiece 5 71
Instructions on the maintenance of the feeder 5 73
Important notes 5 73
Before maintenance 5 73
Lubrication and inspection 5 74
Specific lubrication and maintenance procedures 5 78
Every 8 hours of operation 5 78
Weekly 5 81
Monthly 5 85
Every 2500 hours (6 months) 5 88
Bucyrus America, Inc
Inspection of the feeder 5 93
Inspection of wear parts on the feeder 5 94
Inspection of the fire suppression system 5 95
Recharge of the fire suppression system 5 97
Instructions on the adjustment procedures 5 99
Conveyor chain adjustment 5 99
Crawler track adjustment 5 101
Primary valve bank relief pressure setting 5 103
Instructions on the replacement of wear parts 5 107
Head shaft 5 107
Head shaft sprockets 5 110
Tail shaft 5 113
Conveyor chain 5 118
Crawler track 5 121
Crawler assembly 5 124
Conveyor power unit 5 131
Breaker assembly 5 140
Breaker bit 5 144
Breaker power unit 5 145
Tailpiece 5 153
Troubleshooting 5 159
6 Technical data
Technical data 6 3
Components of the feeder breaker 6 3
Tightening torques 6 8
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

CAT Feeder Breaker 54-2180 Operation & Maintenance Manual BI629484 – PDF DOWNLOAD 

This manual is intended to provide GENERAL product information for
the Model 7MFBM-48DD Feeder Breaker. The illustrations, descriptions
and procedures contained in this publication apply only to THIS machine.
Bucyrus America, Inc. reserves the right to revise models and
designs without prior notice.
This feeder breaker was manufactured under the guidelines, procedures
and requirements of the U. S. Federal Coal Mine Health and
Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0,
Part 75 for underground coal mines, and other applicable non-U.S.
regulatory agency standards.
At the completion of the manufacturing process, this unit was issued the
appropriate approval numbers and nameplates indicating it met the
technical requirements of these regulatory agencies. Any change to the
design or structure of this unit, without the consent of Bucyrus America,
Inc., and these regulatory agencies, or any repair or replacement of
parts contrary to Bucyrus America, Inc.’s instructions, may invalidate
these approvals and render this unit unsafe to operate.
Strict compliance with all Federal and State Mining laws, regulations
and practices regarding the safe operation and maintenance of underground
mining equipment and strict adherence to the instructions in this
manual is necessary for the personal safety of those working on or
around this unit.
While this manual attempts to anticipate the most important operations
and maintenance needs for this unit, unforeseen circumstances may
arise that have not been addressed in this manual. If any concerns or
questions arise, please contact your Bucyrus America, Inc. Service
Representative immediately.
This work contains information protected under trade secret and other
intellectual property laws, and is protected under the U. S. Copyright
Act of 1976, as amended. This work is provided under license and the
license is non-transferable. Distribution and access is limited only to
authorized personnel. Disclosure, reproduction, distribution or unauthorized
use may be a violation of federal and state laws and may subject
the unauthorized user to criminal liability.

S.V 30/03/2025