CAT Feeder Breaker 54-2181 Operation & Maintenance Manual BI629485 PDF

Description

CAT Feeder Breaker 54-2181 Operation & Maintenance Manual BI629485 – PDF DOWNLOAD

FILE DETAILS:

CAT Feeder Breaker 54-2181 Operation & Maintenance Manual BI629485 – PDF DOWNLOAD 

Language : English
Pages : 458
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Feeder Breaker 54-2181 Operation & Maintenance Manual BI629485 – PDF DOWNLOAD 

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 26
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Towing the feeder breaker 4 9
5 Operation
Operation 5 3
How to operate the feeder breaker 5 3
Who is allowed to operate the feeder breaker 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Primary operator’s station 5 4
Secondary operator’s station 5 10
Left side of machine 5 13
Right center of machine 5 13
Starter enclosure 5 14
Control features 5 16
“REGULAR” mode starting procedure 5 17
“TRAM ONLY” mode starting procedure 5 18
Shutdown procedure 5 19
Conveyor 5 20
Infrared pump motor controls 5 21
Electrical system 5 23
Starter enclosure 5 24
Hydraulic system 5 31
Major hydraulic components 5 32
Mechanical assemblies 5 37
Crawler assembly (s) 5 37
Conveyor chain 5 38
Grease take-up 5 38
Head shaft 5 39
Conveyor power unit 5 40
Tail shaft 5 40
Breaker and breaker power unit assembly 5 41
Tailpiece assembly 5 43
Instructions on the maintenance of the feeder 5 45
Important notes 5 45
Before maintenance 5 45
Lubrication and inspection 5 50
Specific lubrication and maintenance procedures 5 52
Every 8 hours of operation 5 52
Weekly 5 55
Every 2 weeks 5 59
Monthly 5 59
Every 3 months 5 61
Every 2500 hours 5 64
Every 6 months 5 65
Inspection of the feeder 5 67
Inspection of wear parts on the feeder 5 68
Inspection of the fire suppression system 5 69
Recharge of the fire suppression system 5 71
Instructions on the adjustment procedures 5 73
Conveyor chain adjustment 5 73
Crawler track adjustment 5 75
Under speed sensor calibration 5 77
Hydrostatic pump relief valve adjustment 5 79
Hydrostatic pump charge pressure adjustment 5 81
Loop flushing valve adjustment 5 84
Dual relief valve manifold adjustment 5 86
Secondary valve bank adjustment 5 89
Flow control valve adjustment 5 91
Instructions on the replacement of wear parts 5 93
Head shaft 5 93
Head shaft sprockets 5 97
Tail shaft 5 100
Conveyor chain 5 105
Crawler track 5 108
Crawler assembly 5 111
Breaker shaft and breaker power unit 5 119
Conveyor power unit 5 127
Breaker bit removal 5 134
Tailpiece installation 5 135
Roof cylinder 5 139
Foot cylinder 5 141
Tilt cylinder 5 143
Lift cylinder 5 145
Tailpiece tilt cylinder 5 147
Tailpiece steering cylinder 5 149
Troubleshooting 5 157
Hydraulic 5 158
Electrical 5 175
6 Technical data
Technical data 6 3
Components of the feeder breaker 6 3
Tightening torques 6 7
Permissible data 6 9
Lubrication fluids and greases 6 9
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

CAT Feeder Breaker 54-2181 Operation & Maintenance Manual BI629485 – PDF DOWNLOAD 

About this manual:
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Before starting to work:
Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.
This operating manual is intended for:
Bucyrus – Model 7MFBHM-48DD Feeder Breaker
Serial No.: 54-2181 AND 54-2182
and is only permitted to be used for equipment of this type.

new operation manual:

• The operating manual must be accessible at all times to all persons
  working on or with the machine. It should, if possible, always be available
  at the place of operation.
• Send for a new operation manual immediately if the present manual is
  no longer complete or has become illegible.

S.V 30/03/2025