CAT Feeder Breaker 54-2183 Operation & Maintenance Manual BI629487 PDF

Description

CAT Feeder Breaker 54-2183 Operation & Maintenance Manual BI629487 – PDF DOWNLOAD

FILE DETAILS:

CAT Feeder Breaker 54-2183 Operation & Maintenance Manual BI629487 – PDF DOWNLOAD 

Language : English
Pages : 419
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Feeder Breaker 54-2183 Operation & Maintenance Manual BI629487 – PDF DOWNLOAD 

Serial Number – 54-2183
Doc. No.: A6474X353

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Towing the feeder breaker 4 9
5 Operation
Operation 5 3
How to operate the feeder breaker 5 3
Who is allowed to operate the feeder breaker 5 3
When can conveying be started? 5 3
Controls and indicators 5 4
Primary operator’s station 5 4
Secondary operator’s station 5 10
Remote tram control 5 21
Conveyor “AUTO” start procedure 5 24
Conveyor “MANUAL” start procedure 5 25
Shutdown procedure 5 26
Start and tram with hydraulic levers 5 27
Start and tram with tram remote 5 27
Conveyor operation 5 28
Control system operating parameters 5 30
Electrical system 5 33
Shuttle car distribution box 5 33
Starter enclosure 5 36
Hydraulic system 5 37
Mechanical assemblies 5 51
Crawler assembly (s) 5 51
Conveyor chain 5 52
Grease take-up 5 53
Head shaft 5 54
Conveyor power unit 5 55
Tail shaft 5 56
Breaker and breaker power unit assembly 5 57
Breaker assembly 5 58
Breaker power unit assembly 5 59
Instructions on the maintenance 5 61
Important notes 5 61
Before maintenance 5 61
Lubrication and inspection 5 63
Specific lubrication and maintenance procedures 5 67
Every 8 hours of operation 5 67
Weekly 5 72
Monthly 5 76
Every 3 months 5 79
Every 1000 hours 5 80
Every 6 months 5 82
Inspection of the feeder 5 85
Inspection of wear parts 5 86
Inspection of the fire suppression system 5 87
Recharge of the fire suppression system 5 89
Instructions on the adjustment procedures 5 91
Conveyor chain adjustment 5 91
Crawler track adjustment 5 93
Under speed sensor calibration 5 95
Hydrostatic pump relief valve adjustment 5 97
Hydrostatic pump charge pressure adjustment 5 99
Pressure limiter 5 100
Instructions on the replacement of wear parts 5 101
Head shaft 5 101
Head shaft sprockets 5 105
Tail shaft 5 108
Conveyor chain 5 114
Crawler track 5 117
Crawler assembly 5 120
Breaker shaft and breaker power unit 5 129
Breaker power unit only 5 135
Breaker shaft only 5 138
Conveyor power unit 5 144
Breaker bit removal 5 152
Tilt cylinder 5 153
Lift cylinder 5 155
6 Technical data
Technical data 6 3
Components of the feeder breaker 6 3
Tightening torques 6 7
Permissible data 6 9
Lubrication fluids and greases 6 9
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

CAT Feeder Breaker 54-2183 Operation & Maintenance Manual BI629487 – PDF DOWNLOAD 

Serial Number – 54-2183
Doc. No.: A6474X353

• This manual is intended to provide GENERAL product information for
  the Model 7MFBH-56DD Feeder Breaker . The illustrations, descriptions,
  and procedures contained in this publication apply only to THIS
  machine. Bucyrus America, Inc. reserves the right to revise models
  and designs without prior notice.
• This feeder breaker was manufactured under the guidelines, procedures,
  and requirements of the U. S. Federal Coal Mine Health and
  Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0,
  Part 75 for underground coal mines and other applicable non-U.S. regulatory
  agency standards.
• At the completion of the manufacturing process, this unit was issued the
  appropriate approval numbers and nameplates indicating it met the
  technical requirements of these regulatory agencies. Any change to the
  design or structure of this unit, without the consent of Bucyrus America,
  Inc. and these regulatory agencies, or any repair or replacement of
  parts contrary to Bucyrus America, Inc.’s instructions, may invalidate
  these approvals and render this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations,
  and practices regarding the safe operation and maintenance of underground
  mining equipment and strict adherence to the instructions in this
  manual is necessary for the personal safety of those working on or
  around this unit.
• While this manual attempts to anticipate the most important operations
  and maintenance needs for this unit, unforeseen circumstances may
  arise that have not been addressed in this manual. If any concerns or
  questions arise, please contact your Bucyrus America, Inc. Service
  Representative immediately.
• This work contains information protected under trade secret and other
  intellectual property laws, and is protected under the U. S. Copyright
  Act of 1976, as amended. This work is provided under license and the
  license is non-transferable. Distribution and access is limited only to
  authorized personnel. Disclosure, reproduction, distribution, or unauthorized
  use may be a violation of federal and state laws and may subject
  the unauthorized user to criminal liability.

S.V 30/03/2025