CAT Feeder Breaker 54-2188 Operation & Maintenance Manual BI629492 PDF

Description

CAT Feeder Breaker 54-2188 Operation & Maintenance Manual BI629492 – PDF DOWNLOAD

FILE DETAILS:

CAT Feeder Breaker 54-2188 Operation & Maintenance Manual BI629492 – PDF DOWNLOAD 

Language : English
Pages : 315
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Feeder Breaker 54-2188 Operation & Maintenance Manual BI629492 – PDF DOWNLOAD 

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 4
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
General rules: 2 6
Storage and transport 2 7
Installation and start-up 2 7
Operation 2 8
Maintenance and repair 2 8
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 5
Before transport 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Removing and installing the hopper 4 9
Towing the feeder breaker 4 13
5 Operation
Operation 5 3
Controls and indicators 5 4
Operating procedures 5 15
Electrical system 5 23
Hydraulic system 5 33
Mechanical assemblies 5 37
Instructions on the maintenance of the feeder 5 45
Specific lubrication and maintenance procedures 5 50
Every shift 5 50
Weekly 5 54
Monthly 5 53
Every 200 hours of tram operation 5 56
Every 1000 hours 5 57
Every 6 months 5 60
Inspection of the feeder 5 62
Inspection of wear parts on the feeder 5 63
Inspection of the fire suppression system 5 64
Recharge of the fire suppression system 5 66
Replace of parts 5 75
Head shaft 5 75
Head shaft sprockets 5 82
Tail shaft 5 86
Conveyor chain 5 92
Crawler track 5 95
Crawler assembly 5 98
Power unit 5 106
Gear pump 5 118
Breaker assembly 5 120
Breaker drive chain 5 124
Breaker bit 5 127
Shear pin 5 128
Tilt cylinder 5 130
Lift cylinder 5 132
Conveyor motor distributor cap 5 135
Tach mount and speed sensor 5 143
Instructions on the adjustment procedures 5 145
Conveyor chain adjustment 5 145
Crawler track adjustment 5 147
Breaker drive chain 5 149
Under speed sensor calibration 5 152
Main pump, margin pressure 5 155
Main pump, pressure compensator 5 155
Main relief pressure 5 157
Pressure limiter 5 159
Troubleshooting 5 161
Open loop pump 5 163
Excessive noise 5 165
Excessive heat 5 166
Incorrect flow 5 167
Incorrect pressure 5 168
Hydraulic system, general 5 169
Hydraulic cylinders 5 171
Hydraulic pump 5 172
Valves 5 174
Bearings 5 176
Torque hub 5 177
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 6
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

CAT Feeder Breaker 54-2188 Operation & Maintenance Manual BI629492 – PDF DOWNLOAD 

• This manual is intended to provide GENERAL product information for the Model
  GH-MFBHM-48CDH Feeder Breaker . The illustrations, descriptions, and procedures
  contained in this publication apply only to THIS machine. Bucyrus reserves
  the right to revise models and designs without prior notice.
• This machine was manufactured under the guidelines, procedures, and requirements
  the appropriate regulatory agencies. At the completion of the manufacturing
  process, the machine was issued the appropriate approval numbers and
  nameplates indicating it met the technical requirements of these regulatory
  agencies. Any change to the design or structure of this unit, without the consent
  of Bucyrus and these regulatory agencies, or any repair or replacement of
  parts contrary to Bucyrus’s instructions, may invalidate these approvals and
  render this unit unsafe to operate.
• Strict compliance with all local and national laws, regulations, and practices regarding
  the safe operation and maintenance of underground mining equipment
  and strict adherence to the instructions in this manual is necessary for the personal
  safety of those working on or around this unit.
• While Bucyrus attempts to anticipate the most important operations and maintenance
  needs for this unit, unforeseen circumstances may arise that have not
  been addressed in this manual. If any concerns or questions arise, please contact
  your Bucyrus Service Representative immediately.
• This work contains information protected under trade secret and other intellectual
  property laws, and is protected under the U. S. Copyright Act of 1976, as
  amended. This work is provided under license and the license is nontransferable.
  Distribution and access is limited only to authorized personnel.
• Disclosure, reproduction, distribution, or unauthorized use may be a violation of
  federal and state laws and may subject the unauthorized user to criminal liability.

S.V 30/03/2025