Cat Feeder Breaker FB 110 GH-MFBHM-48CDL Operation and Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Feeder Breaker FB 110 GH-MFBHM-48CDL Operation and Maintenance Manual – PDF DOWNLOAD
Your safety
- This chapter provides vital information for your safety. Pay special attention to this chapter. The safety instructions and rules of procedure will help you to avoid hazardous situations and to perform the necessary work as safely as possible.
- The machine has been manufactured in accordance with the state of the art and generally recognized safety standards and regulations. You and others can nevertheless be exposed to dangerous situations e.g. as a result of environmental influences, machine damage or operator errors.
- Do not make any alterations or modifications which could impair the safety of the machine. All modifications and changes must be approved by Bucyrus America, Inc. Use only original spare parts from Bucyrus America, Inc.
- Note that the use of parts from other manufacturers will void the guarantee. In addition to this operating manual be sure to also observe the respective legal provisions and regulations in your country. Observe the safety and accident prevention regulations of
■ the mine,
■ the mine inspector, and
■ the mining supervisory authorities.
Please read also the operating manuals of the components required for operation, e.g. of gearboxes, electric motors, etc., carefully and thoroughly. Clarify any questions before starting work.
TABLE OF CONTENTS:
Cat Feeder Breaker FB 110 GH-MFBHM-48CDL Operation and Maintenance Manual – PDF DOWNLOAD
Table of contents
1. About this manual
About this manual…………………………………………………………. 1.3
Before starting to work ………………………………………………… 1.3
Who is this operating manual intended for?……………………. 1.3
What is the purpose of this operating manual?……………….. 1.4
Characters and symbols ……………………………………………… 1.5
2. Your safety
Your safety……………………………………………………………………. 2.3
Personnel ………………………………………………………………….. 2.4
Operation………………………………………………………………. 2.4
Installation and repair ……………………………………………… 2.4
Operating conditions …………………………………………………… 2.5
Intended use………………………………………………………….. 2.5
Unauthorized use …………………………………………………… 2.5
Safety instructions………………………………………………………. 2.7
General rules:………………………………………………………… 2.7
Storage and transport……………………………………………… 2.9
Installation and start-up…………………………………………… 2.9
Operation…………………………………………………………….. 2.10
Maintenance and repair…………………………………………. 2.10
3. Storage and transport
Storage and transport……………………………………………………. 3.3
Storage……………………………………………………………………… 3.3
Storage of the machine and spare parts ……………………. 3.3
Transport …………………………………………………………………… 3.4
Before transport……………………………………………………… 3.6
4. Installation
Installation ……………………………………………………………………. 4.3
Points to observe prior to installation …………………………….. 4.3
Who is allowed to carry out installation? ……………………. 4.3
Which tools are required for installation? …………………… 4.3
Notes on installation ……………………………………………….. 4.4
Pre-installation check list…………………………………………. 4.5
Safety features ………………………………………………………. 4.6
Towing the feeder breaker …………………………………………… 4.9
BI000978
Table of contents_________________________________________________
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Bucyrus – Model GH-MFBHM-48CDL Feeder Breaker
5. Operation
Operation……………………………………………………………………….5.3
How to operate the feeder breaker ………………………………..5.3
Who is allowed to operate the feeder breaker …………….5.3
When can conveying be started? ………………………………5.3
Controls and indicators…………………………………………………5.4
Operating procedures………………………………………………… 5.13
Electrical system……………………………………………………….. 5.21
Hydraulic system ………………………………………………………. 5.27
Mechanical assemblies ……………………………………………… 5.31
Crawler assembly (s) ……………………………………………. 5.31
Conveyor chain ……………………………………………………. 5.33
Grease take-up ……………………………………………………. 5.34
Head shaft ………………………………………………………….. 5.35
Conveyor power unit …………………………………………….. 5.36
Tail shaft …………………………………………………………….. 5.37
Breaker assembly…………………………………………………. 5.38
Instructions on the maintenance of the feeder ……………… 5.39
Specific lubrication and maintenance procedures …….. 5.44
Every shift ……………………………………………………….. 5.44
Weekly …………………………………………………………… 5.48
Monthly ………………………………………………………….. 5.53
Every 200 hours of tram operation ……………………… 5.56
Every 1000 hours……………………………………………… 5.57
Every 6 months ……………………………………………….. 5.60
Inspection of the feeder …………………………………………….. 5.62
Inspection of wear parts on the feeder ………………………… 5.63
Inspection of the fire suppression system…………………….. 5.64
Recharge of the fire suppression system……………………… 5.66
Instructions on the adjustment procedures ………………….. 5.67
Conveyor chain adjustment …………………………………… 5.67
Crawler track adjustment ………………………………………. 5.69
Breaker drive chain……………………………………………….. 5.71
Under speed sensor calibration………………………………. 5.74
Main pump, margin pressure………………………………….. 5.77
Main pump, pressure compensator…………………………. 5.77
Main relief pressure ………………………………………………. 5.79
Pressure limiter…………………………………………………….. 5.81
Troubleshooting………………………………………………………… 5.83
Open loop pump…………………………………………………… 5.85
Excessive noise……………………………………………………. 5.87
Excessive heat …………………………………………………….. 5.88
Incorrect flow ……………………………………………………….. 5.89
Incorrect pressure…………………………………………………. 5.90
Hydraulic system, general ……………………………………… 5.91
Hydraulic cylinders ……………………………………………….. 5.93
Hydraulic pump…………………………………………………….. 5.94
Valves…………………………………………………………………. 5.97
Bearings………………………………………………………………. 5.99
Torque hub+ ………………………………………………………..5.100
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6. Technical data
Technical data………………………………………………………………..6.3
Components of the feeder breaker …………………………………6.3
Tightening torques ……………………………………………………….6.7
Permissible data ………………………………………………………….6.9
Lubrication fluids and greases …………………………………..6.9
7. For your information
For your information ………………………………………………………7.3
Our service………………………………………………………………….7.3
Service address ………………………………………………………7.3
Rebuild facility address…………………………………………….7.4
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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