-54%

Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD


Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD

Serial No. 1600

$36.95 $80.00

  Happy to Help You :) Any queries / Requests? CLICK HERE to ask!

Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD

General Information

INTRODUCTION

  • The operation of heavy mining machinery can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the machinery.
  • This manual is designed to provide the FBL-10 LHD/Utility operator and service personnel with the proper information regarding the machine’s instrumentation, operating controls and general safe working procedures. All operators and service personnel of this machine must be conversant with the information contained within this manual before operating or performing service tasks on the machine.
  • To ensure safe and efficient operation, the FBL-10 LHD/Utility must be adequately maintained by the operators and service personnel. The operator’s pre-start inspection procedure contained in Section 6 of the Operator’s Manual must be performed before the machine is returned to active serviceal Information INTRODUCTION The operation of heavy mining machinery can be hazardous.
  • To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the machinery. This manual is designed to provide the FBL-10 LHD/Utility operator and service personnel with the proper information regarding the machine’s instrumentation, operating controls and general safe working procedures.
  • All operators and service personnel of this machine must be conversant with the information contained within this manual before operating or performing service tasks on the machine. To ensure safe and efficient operation, the FBL-10 LHD/Utility must be adequately maintained by the operators and service personnel. The operator’s pre-start inspection procedure contained in Section 6 of the Operator’s Manual must be performed before the machine is returned to active service

DESCRIPTION 

  • The FBL-10 is a 10000 kg Load Haul Dump/Utility machine. It allows it to be used for general purpose work throughout the mine, which includes carrying heavy loads, materials and supplies.
  • The motive force is provided by a 153 kW Caterpillar 3126 turbocharged four-stroke inline six cylinder flameproof diesel engine package. Flameproofing of the system includes a wet exhaust conditioning system complete with exhaust filtration and intake flame traps. The start system is pneumatic.
  • The Electronic Shutdown System is an intrinsically safe electronic monitoring system. The engine power output is connected to the constant fourwheel drive system via a drive coupling through a four-speed bidirectional power shift transmission to heavy duty axles. The FBL-10 utilises a wet bath exhaust conditioning system and a catalysed exhaust post treatment purifier.

TABLE OF CONTENTS:

Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD

M01368.pdf................................................................................................................................................  0
	Section 1 General Information.pdf.....................................................................................................................  0
		Introduction
..................................................................................................................................... 10
		Description
...................................................................................................................................... 10
		SAFETY LABELS AND INSTRUCTIONS
................................................................................................................... 11
		Gauge colour code
................................................................................................................................ 12
		Gauge alarm parameters
........................................................................................................................... 12
		GENERAL ARRANGEMENT
.............................................................................................................................. 14
		specifications
................................................................................................................................... 15
		All specifications are subject to change without notice. Always consult BUCYRUS to obtain current information before applying critical loads.
.... 15
		Capacities
....................................................................................................................................... 15
		Electronic Shutdown System
....................................................................................................................... 16
		Pneumatic System
................................................................................................................................. 16
		All specifications are subject to change without notice.
......................................................................................... 16
		Lubrication and Fuel Specifications
.............................................................................................................. 17
		General
.......................................................................................................................................... 17
		Fuels
............................................................................................................................................ 17
		Fuel Specification Table
......................................................................................................................... 17
		Fuel Additives
................................................................................................................................... 18
		Diesel Fuel Relevant Information
................................................................................................................. 19
		Fuel handling
.................................................................................................................................... 19
		Low Temperature Effects
.......................................................................................................................... 19
		Exhaust Emissions
................................................................................................................................ 19
		Engine Maintenance
............................................................................................................................... 19
		Engine Oil
....................................................................................................................................... 20
		Torque Converter/Transmission Fluid
.............................................................................................................. 20
		Hydraulic Oil
.................................................................................................................................... 20
		Gear Oil
......................................................................................................................................... 20
		Multi-Purpose EP Grease
.......................................................................................................................... 20
		Drive Coupling Grease
............................................................................................................................ 21
		Exhaust Conditioner Make Up Tanks
................................................................................................................ 21
		Fluid specification table
........................................................................................................................ 22
		Machine Isolation
................................................................................................................................ 24
		Engine Isolation
................................................................................................................................. 24
		Pneumatic Isolation
.............................................................................................................................. 25
		Hydraulic isolation
.............................................................................................................................. 26
		Engine Coolant Isolation
......................................................................................................................... 27
		Electrical Isolation
............................................................................................................................. 27
		Articulation ISOLATION
........................................................................................................................... 28
		LIFT ARM Isolation
............................................................................................................................... 29
		General Safety and Precautions
................................................................................................................... 30
		General
.......................................................................................................................................... 30
		Packing/Supporting the Machine
................................................................................................................... 33
		MAINTENANCE SCHEDULES
............................................................................................................................ 34
		Maintenance Inspections
.......................................................................................................................... 34
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 44
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 55
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 66
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 78
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 90
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
...............................................................................................102
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
...............................................................................................114
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
...............................................................................................127
		Recommended Bolt Torque
..........................................................................................................................128
	Section 2 Engine System.pdf...........................................................................................................................  0
		Fuel System
......................................................................................................................................130
		General Description
..............................................................................................................................130
		Safety Precautions
...............................................................................................................................131
		Fuel Tank
........................................................................................................................................132
		Fuel Lines
.......................................................................................................................................132
		Primary Fuel Filter/Water Separator
..............................................................................................................133
		Secondary Fuel Filter
............................................................................................................................135
		Fuel System - Priming
............................................................................................................................136
		Lubrication System
...............................................................................................................................137
		General Description
..............................................................................................................................137
		Safety Precautions
...............................................................................................................................138
		Oil Filter
.......................................................................................................................................139
		Checking/Filling Engine Oil
......................................................................................................................140
		Changing Engine Oil
..............................................................................................................................140
		Flushing the Lubrication System
..................................................................................................................141
		Air Intake System
................................................................................................................................142
		General Description
..............................................................................................................................142
		Safety Precautions
...............................................................................................................................142
		Air Cleaner/Indicator Assembly
...................................................................................................................143
		Emergency Intake Shut Off Valve
..................................................................................................................144
		Inlet Flame Trap/Flameproof Joints
...............................................................................................................145
		Servicing Air Intake System
......................................................................................................................146
		Cooling system
...................................................................................................................................148
		General description
..............................................................................................................................148
		Safety Precautions
...............................................................................................................................148
		Engine Package
...................................................................................................................................149
		Header tank
......................................................................................................................................150
		Expansion tank
...................................................................................................................................150
		Fan assembly
.....................................................................................................................................151
		Water Pump Belt Tension
..........................................................................................................................152
		radiator
.........................................................................................................................................153
		Checking/Filling and Flushing Coolant System
.....................................................................................................155
		Flushing a contaminated cooling system
...........................................................................................................156
		Exhaust system
...................................................................................................................................157
		General description
..............................................................................................................................157
		Safety precautions
...............................................................................................................................158
		Exhaust downpipe/purifier
........................................................................................................................158
		EXHAUST Make up tank
.............................................................................................................................160
		Exhaust conditioner
..............................................................................................................................161
		Flame path joints or fixed connections
...........................................................................................................168
		Exhaust emission testing procedure
...............................................................................................................168
		Throttle Control
.................................................................................................................................170
		General Description
..............................................................................................................................170
		Safety precautions
...............................................................................................................................170
		Engine system troubleshooting
....................................................................................................................171
	Section 4 Hydraulic System.pdf........................................................................................................................  0
		General description
..............................................................................................................................204
		Safety precautions
...............................................................................................................................205
		Hydraulic Isolation
..............................................................................................................................206
		Pumps and mountings
..............................................................................................................................207
		Steering/Brake Pump
..............................................................................................................................207
		Main Hydraulic Pump
..............................................................................................................................210
		Auxiliary hydraulic pumps
........................................................................................................................211
		Hydraulic tank
...................................................................................................................................212
		Checking and filling hydraulic oil
...............................................................................................................212
		Changing hydraulic oil
...........................................................................................................................213
		Checking and cleaning filler neck screen
.........................................................................................................214
		Checking and replacing the return filter
.........................................................................................................215
		STEERING AND BRAKE HYDRAULIC MANIFOLD
............................................................................................................216
		Steering/brake pump pressure filter
..............................................................................................................220
		Steering circuit
.................................................................................................................................222
		Steering accumulator
.............................................................................................................................222
		Steering control valve
...........................................................................................................................223
		Brake circuit
....................................................................................................................................224
		Brake accumulator
................................................................................................................................224
		Brake Valve
......................................................................................................................................225
		Brake Heads
......................................................................................................................................229
		attachment controls
..............................................................................................................................230
		control levers
...................................................................................................................................230
		Main Control Valve Bank
..........................................................................................................................232
		Tilt and Lift Circuits
...........................................................................................................................234
		RAS Attach and PTO Circuits
......................................................................................................................235
		Alternator Circuit and Cooling Fan
...............................................................................................................236
	Section 4 Hydraulic Schematic.pdf.....................................................................................................................  0
		Hydraulic schematic
..............................................................................................................................238
	Section 5 Electrics, Instruments and Controls.pdf.....................................................................................................  0
		Electrical system
................................................................................................................................240
		General description
..............................................................................................................................240
		Safety Precautions
...............................................................................................................................240
		Electric lighting components
.....................................................................................................................242
		ENGINE SERVICE HOUR meter
........................................................................................................................245
		Electrical system troubleshooting
................................................................................................................247
		ALTERNATOR AND DRIVE ASSEMBLY
....................................................................................................................248
		GENERAL DESCRIPTION
..............................................................................................................................248
		Safety precautions
...............................................................................................................................248
		ALTERNATOR ASSEMBLY
..............................................................................................................................248
		Alternator Drive Assembly
........................................................................................................................250
		Electronic Shutdown System
.......................................................................................................................251
		General Description
..............................................................................................................................251
		INSTRUMENTS AND CONTROLS
.........................................................................................................................252
		Compartment door
.................................................................................................................................252
		Transmission gear control lever
..................................................................................................................253
		Transmission Directional Control Lever
...........................................................................................................253
		Park Brake button
................................................................................................................................254
		FOUR-WAYJOYSTICK control lever
...................................................................................................................255
		No. 2 - TWO-WAY HYDRAULIC Control Lever
..........................................................................................................255
		No. 1 - TWO-WAY HYDRAULIC control lever
..........................................................................................................255
		CONTROL LEVER MAINTENANCE
........................................................................................................................256
		Operator’s Seat
..................................................................................................................................257
		Accelerator Pedal
................................................................................................................................257
		Brake pedal
......................................................................................................................................257
		STEERING WHEEL
...................................................................................................................................258
		Brake head pressure gauge
........................................................................................................................259
		Brake accumulator pressure gauge
.................................................................................................................259
		Steering accumulator pressure gauge
..............................................................................................................259
		Engine Start Button
..............................................................................................................................260
		On/Off Toggle Switch
.............................................................................................................................260
		Air pressure gauge
...............................................................................................................................260
		Transmission Oil Temperature Gauge
...............................................................................................................261
		Engine Coolant Temperature Gauge
.................................................................................................................261
		Horn button
......................................................................................................................................262
		Emergency Fuel Shut Off Valve
....................................................................................................................262
		Air Cleaner Service Indicator
....................................................................................................................263
		Engine SERVICE Hour Meter
........................................................................................................................263
		Engine Oil Pressure Gauge
........................................................................................................................264
		Shutdown System Test Valve
.......................................................................................................................264
		ENGINE fuel Primer Pump
..........................................................................................................................265
		RAS Pilot lock cylinder release button
...........................................................................................................265
		Attachment quick connects button
.................................................................................................................265
		Emergency Intake Shut Off Valve
..................................................................................................................266
	ELECTRONIC SHUTDOWN SYSTEM service section 5.pdf......................................................................................................  0
		ELECTRONIC SHUTDOWN SYSTEM........................................................................................................................267
			General Description...........................................................................................................................267
			Power supply..................................................................................................................................267
		 DISPLAY ASSEMBLIES...............................................................................................................................267
		GENERAL ARRANGEMENTS..............................................................................................................................270
		SWITCHES..........................................................................................................................................270
		SENSORS...........................................................................................................................................270
		SENSOR LOCATIONS..................................................................................................................................270
			Engine Coolant Level Sensor...................................................................................................................270
			Exhaust Gas Temperature Sensor................................................................................................................271
			Engine Coolant Temperature Sensor.............................................................................................................271
			Engine Oil Pressure Sensor Testing............................................................................................................272
			Low Exhaust Conditioner Water Sensors.........................................................................................................273
		INSTRUCTIONS FOR ELECTRONIC SHUTDOWN SYSTEM METHANE SENSOR HEAD...................................................................................275
			Purpose.......................................................................................................................................275
			General.......................................................................................................................................275
		CHECKS AND CALIBRATION OF THE TX6383 CH4 TROLEX...................................................................................................276
		OPERATION OF THE BYPASS SWITCH....................................................................................................................277
			Latching:.....................................................................................................................................277
			Bypass:.......................................................................................................................................277
			Straight:.....................................................................................................................................277
		SYSTEM OPERATION..................................................................................................................................277
		DCS CONCEPT.......................................................................................................................................279
			General Inputs and Outputs....................................................................................................................279
			System Hardware ..............................................................................................................................281
			Display Unit..................................................................................................................................282
			Power Supply..................................................................................................................................282
			DCS Controller Unit...........................................................................................................................283
			Fuel Solenoid.................................................................................................................................283
			Sensors & Locations...........................................................................................................................284
			Wet Scrubber System...........................................................................................................................288
			Display Unit..................................................................................................................................288
			Menu Structure................................................................................................................................289
			Operational State Diagram.....................................................................................................................292
			Display Illustrations.........................................................................................................................292
			Machine Operation & Shutdown..................................................................................................................302
		TESTING METHANE SENSOR............................................................................................................................304
		FAULT DIAGNOSIS GUIDE.............................................................................................................................305
	Section 7 Pneumatic System.pdf........................................................................................................................  0
		General description
..............................................................................................................................324
		Safety precautions
...............................................................................................................................326
		Air compressor
...................................................................................................................................327
		Compressor and Mountings
.........................................................................................................................327
		Compressor
.......................................................................................................................................327
		Air Receiver
.....................................................................................................................................328
		Starter motor
....................................................................................................................................331
		Make up tank head pressure
.......................................................................................................................332
		SAFETY CIRCUIT
...................................................................................................................................332
		Electronic Shutdown system
.......................................................................................................................332
		Safe start system
................................................................................................................................333
		Brake and Transmission Interlock System
..........................................................................................................334
		Operator’s horn
..................................................................................................................................335
	Section 8 Attachments.pdf.............................................................................................................................  0
		General description
..............................................................................................................................338
		Safety precautions
...............................................................................................................................340
		Spade Lip Ejector Bucket
.........................................................................................................................341
		Straight Lip Ejector Bucket
......................................................................................................................342
		RAS Ejector Bucket
...............................................................................................................................343
		15000 kg side shift forks
........................................................................................................................344
		10000 kg fixed jib crane
.........................................................................................................................346
		5TH WHEEL ADAPTOR
................................................................................................................................348
		MATERIALS POD
....................................................................................................................................350
		HYDRAULIC REELER
.................................................................................................................................352
		Hydraulic
........................................................................................................................................353
		ELEVATED WORK PLATFORM
...........................................................................................................................358
		CONCRETE HOPPER
..................................................................................................................................361
		FUEL POD
.........................................................................................................................................363
	Section 3 Transmission and Drive Train.pdf............................................................................................................  0
		Engine drive coupling
............................................................................................................................176
		General description
..............................................................................................................................176
		Safety precautions
...............................................................................................................................176
		Checking and greasing of drive coupling
..........................................................................................................177
		Removal and installation OF drive coupling
.......................................................................................................178
		Transmission/torque converter
....................................................................................................................179
		General description
..............................................................................................................................179
		Safety precautions
...............................................................................................................................181
		Checking/filling the transmission oil
............................................................................................................182
		Changing the Transmission Oil Filter element
.....................................................................................................183
		Changing the Transmission Oil
....................................................................................................................184
		Troubleshooting guide
............................................................................................................................185
		Service data
.....................................................................................................................................187
		Front and rear axles
.............................................................................................................................190
		General description
..............................................................................................................................190
		Safety precautions
...............................................................................................................................190
		Checking/Filling the Planetary Wheel End Oil Level
...............................................................................................191
		Checking/Filling the Axle Centre Oil Level
.......................................................................................................192
		Changing OIL IN Axle Centres, Wheel Ends and Liquid Cooled Brakes
................................................................................194
		Checking Wear of the POSI-STOP Brake Assemblies
..................................................................................................195
		Drive lines
......................................................................................................................................196
		General DESCRIPTION
..............................................................................................................................196
		Safety precautions
...............................................................................................................................197
		Greasing and Inspecting Drive Lines
..............................................................................................................198
		Removing and Installing the Rear Drive Line
......................................................................................................198
		Removing and Installing the Front Drive Lines
....................................................................................................199
		Removing and installing the upper drives lines
...................................................................................................200
		Wheel and Tyre Assemblies
........................................................................................................................201
		General DESCRIPTION
..............................................................................................................................201
		Safety precautions
...............................................................................................................................201
		Removal
..........................................................................................................................................201
		Installation
.....................................................................................................................................203

VIDEO PREVIEW OF THE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

Cat Feeder Breaker FBL-10 LHD/Utility Service Manual - PDF DOWNLOAD
Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD
Cat Feeder Breaker FBL-10 LHD/Utility Service Manual - PDF DOWNLOAD
Cat Feeder Breaker FBL-10 LHD/Utility Service Manual – PDF DOWNLOAD

PLEASE NOTE:

  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
  • You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
  • Need any other service / repair / parts manual, please feel free to contact heydownloadss@gmail.com . We still have 50,000 manuals unlisted

S.M

 

General Inquiries

There are no inquiries yet.

0