Cat Feeder Breaker FBL-10 LHD/Utility Wet scrubber SEM’s protection Service Manual – PDF DOWNLOAD

Description

Cat Feeder Breaker FBL-10 LHD/Utility Wet scrubber SEM’s protection Service Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Feeder Breaker FBL-10 LHD/Utility Wet scrubber SEM’s protection Service Manual – PDF DOWNLOAD

General Information

INTRODUCTION

• The operation of heavy mining machinery can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the machinery.
• This manual is designed to provide the FBL-10 LHD/Utility operator and service personnel with the proper information regarding the machine’s instrumentation, operating controls and general safe working procedures. All operators and service personnel of this machine must be conversant with the information contained within this manual before operating or performing service tasks on the machine.
• To ensure safe and efficient operation, the FBL-10 LHD/Utility must be adequately maintained by the operators and service personnel. The operator’s pre-start inspection procedure contained in Section 6 of the Operator’s Manual must be performed before the machine is returned to active service.

TABLE OF CONTENTS:

Cat Feeder Breaker FBL-10 LHD/Utility Wet scrubber SEM’s protection Service Manual – PDF DOWNLOAD

M01375.pdf................................................................................................................................................  0
	Section 1 General Information.pdf.....................................................................................................................  0
		Introduction
.....................................................................................................................................  9
		Description
......................................................................................................................................  9
		SAFETY LABELS AND INSTRUCTIONS
................................................................................................................... 10
		Gauge colour code
................................................................................................................................ 11
		Gauge alarm parameters
........................................................................................................................... 11
		GENERAL ARRANGEMENT
.............................................................................................................................. 13
		specifications
................................................................................................................................... 14
		All specifications are subject to change without notice. Always consult BUCYRUS to obtain current information before applying critical loads.
.... 14
		Capacities
....................................................................................................................................... 14
		Electronic Shutdown System
....................................................................................................................... 15
		Pneumatic System
................................................................................................................................. 15
		All specifications are subject to change without notice.
......................................................................................... 15
		Lubrication and Fuel Specifications
.............................................................................................................. 16
		General
.......................................................................................................................................... 16
		Fuels
............................................................................................................................................ 16
		Fuel Specification Table
......................................................................................................................... 16
		Fuel Additives
................................................................................................................................... 17
		Diesel Fuel Relevant Information
................................................................................................................. 18
		Fuel handling
.................................................................................................................................... 18
		Low Temperature Effects
.......................................................................................................................... 18
		Exhaust Emissions
................................................................................................................................ 18
		Engine Maintenance
............................................................................................................................... 18
		Engine Oil
....................................................................................................................................... 19
		Torque Converter/Transmission Fluid
.............................................................................................................. 19
		Hydraulic Oil
.................................................................................................................................... 19
		Gear Oil
......................................................................................................................................... 19
		Multi-Purpose EP Grease
.......................................................................................................................... 19
		Drive Coupling Grease
............................................................................................................................ 20
		Exhaust Conditioner Make Up Tanks
................................................................................................................ 20
		Fluid specification table
........................................................................................................................ 21
		Machine Isolation
................................................................................................................................ 23
		Engine Isolation
................................................................................................................................. 23
		Pneumatic Isolation
.............................................................................................................................. 24
		Hydraulic isolation
.............................................................................................................................. 25
		Engine Coolant Isolation
......................................................................................................................... 27
		Electrical Isolation
............................................................................................................................. 27
		Articulation ISOLATION
........................................................................................................................... 28
		LIFT ARM Isolation
............................................................................................................................... 29
		General Safety and Precautions
................................................................................................................... 30
		General
.......................................................................................................................................... 30
		Packing/Supporting the Machine
................................................................................................................... 33
		MAINTENANCE SCHEDULES
............................................................................................................................ 34
		Maintenance Inspections
.......................................................................................................................... 34
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 43
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 54
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 65
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 77
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
............................................................................................... 89
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
...............................................................................................101
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
...............................................................................................113
		FBL-10 LHD/Utility Vehicle – Lubrication Reference
...............................................................................................126
		Recommended Bolt Torque
..........................................................................................................................127
	Section 2 Engine System.pdf...........................................................................................................................  0
		Fuel System
......................................................................................................................................129
		General Description
..............................................................................................................................129
		Safety Precautions
...............................................................................................................................130
		Fuel Tank
........................................................................................................................................131
		Fuel Lines
.......................................................................................................................................131
		Primary Fuel Filter/Water Separator
..............................................................................................................132
		Secondary Fuel Filter
............................................................................................................................134
		Fuel System - Priming
............................................................................................................................135
		Lubrication System
...............................................................................................................................136
		General Description
..............................................................................................................................136
		Safety Precautions
...............................................................................................................................137
		Oil Filter
.......................................................................................................................................138
		Checking/Filling Engine Oil
......................................................................................................................139
		Changing Engine Oil
..............................................................................................................................139
		Flushing the Lubrication System
..................................................................................................................140
		Air Intake System
................................................................................................................................141
		General Description
..............................................................................................................................141
		Safety Precautions
...............................................................................................................................141
		Air Cleaner/Indicator Assembly
...................................................................................................................142
		Emergency Intake Shut Off Valve
..................................................................................................................143
		Inlet Flame Trap/Flameproof Joints
...............................................................................................................144
		Servicing Air Intake System
......................................................................................................................145
		Cooling system
...................................................................................................................................147
		General description
..............................................................................................................................147
		Safety Precautions
...............................................................................................................................147
		Engine Package
...................................................................................................................................148
		Header tank
......................................................................................................................................149
		Expansion tank
...................................................................................................................................149
		Fan assembly
.....................................................................................................................................150
		Water Pump Belt Tension
..........................................................................................................................151
		radiator
.........................................................................................................................................152
		Checking/Filling and Flushing Coolant System
.....................................................................................................154
		Flushing a contaminated cooling system
...........................................................................................................155
		Exhaust system
...................................................................................................................................156
		General description
..............................................................................................................................156
		Safety precautions
...............................................................................................................................157
		Exhaust downpipe/purifier
........................................................................................................................157
		EXHAUST Make up tank
.............................................................................................................................159
		Exhaust conditioner
..............................................................................................................................160
		Flame path joints or fixed connections
...........................................................................................................167
		Exhaust emission testing procedure
...............................................................................................................167
		Throttle Control
.................................................................................................................................169
		General Description
..............................................................................................................................169
		Safety precautions
...............................................................................................................................169
		Engine system troubleshooting
....................................................................................................................170
	Section 3 Transmission and Drive Train.pdf............................................................................................................  0
		Engine drive coupling
............................................................................................................................175
		General description
..............................................................................................................................175
		Safety precautions
...............................................................................................................................175
		Checking and greasing of drive coupling
..........................................................................................................176
		Removal and installation OF drive coupling
.......................................................................................................177
		Transmission/torque converter
....................................................................................................................178
		General description
..............................................................................................................................178
		Safety precautions
...............................................................................................................................180
		Checking/filling the transmission oil
............................................................................................................181
		Changing the Transmission Oil Filter element
.....................................................................................................182
		Changing the Transmission Oil
....................................................................................................................183
		Troubleshooting guide
............................................................................................................................184
		Service data
.....................................................................................................................................186
		Front and rear axles
.............................................................................................................................189
		General description
..............................................................................................................................189
		Safety precautions
...............................................................................................................................189
		Checking/Filling the Planetary Wheel End Oil Level
...............................................................................................190
		Checking/Filling the Axle Centre Oil Level
.......................................................................................................191
		Changing OIL IN Axle Centres, Wheel Ends and Liquid Cooled Brakes
................................................................................193
		Checking Wear of the POSI-STOP Brake Assemblies
..................................................................................................194
		Drive lines
......................................................................................................................................195
		General DESCRIPTION
..............................................................................................................................195
		Safety precautions
...............................................................................................................................196
		Greasing and Inspecting Drive Lines
..............................................................................................................197
		Removing and Installing the Rear Drive Line
......................................................................................................197
		Removing and Installing the Front Drive Lines
....................................................................................................198
		Removing and installing the upper drives lines
...................................................................................................199
		Wheel and Tyre Assemblies
........................................................................................................................200
		General DESCRIPTION
..............................................................................................................................200
		Safety precautions
...............................................................................................................................200
		Removal
..........................................................................................................................................200
		Installation
.....................................................................................................................................202
	Section 8 Attachments.pdf.............................................................................................................................  0
		General description
..............................................................................................................................314
		Safety precautions
...............................................................................................................................316
		Spade Lip Ejector Bucket
.........................................................................................................................317
		Straight Lip Ejector Bucket
......................................................................................................................318
		RAS Ejector Bucket
...............................................................................................................................319
		15000 kg side shift forks
........................................................................................................................320
		10000 kg fixed jib crane
.........................................................................................................................322
		5TH WHEEL ADAPTOR
................................................................................................................................324
		MATERIALS POD
....................................................................................................................................326
		HYDRAULIC REELER
.................................................................................................................................328
		Hydraulic
........................................................................................................................................329
		ELEVATED WORK PLATFORM
...........................................................................................................................334
		CONCRETE HOPPER
..................................................................................................................................337
		FUEL POD
.........................................................................................................................................339

CAT FEEDER BREAKER FBL-10 LHD/UTILITY WET SCRUBBER SEM’S PROTECTION SERVICE MANUAL – PDF DOWNLOAD:

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