CAT FH120 Hauler Operation & Maintenance Manual A6474X322 – PDF DOWNLOAD

Description

CAT FH120 Hauler Operation & Maintenance Manual A6474X322 – PDF DOWNLOAD

FILE DETAILS:

CAT FH120 Hauler Operation & Maintenance Manual A6474X322 – PDF DOWNLOAD

Language : English
Pages : 460
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT FH120 Hauler Operation & Maintenance Manual A6474X322 – PDF DOWNLOAD

About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type
This operating manual is intended for the model FH120 and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine.
Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual.

TABLE OF CONTENTS:

CAT FH120 Hauler Operation & Maintenance Manual A6474X322 – PDF DOWNLOAD

1 About this manual
About this manual 13
Before starting to work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Characters and symbols 15
2 Your safety
Your safety 23
Personnel 24
Operation 24
Installation and repair 24
Operating conditions 25
Intended use 25
Unauthorized use 25
Safety instructions 27
General rules: 27
Storage and transport 28
Pre-start inspection 28
Installation and start-up 29
Operation 29
Stopping 210
Maintenance and repair 210
3 Storage and transport
Storage and transport 33
Storage 33
Storage of the machine and spare parts 33
Transport 34
Before transport 35
4 Installation
Installation 43
Points to observe prior to installation 43
Who is allowed to carry out installation? 43
Which tools are required for installation? 43
Notes on installation 44
Pre-installation check list 45
Safety features 46
5 Operation
Operation 53
How to operate the machine 53
Who is allowed to operate the machine 53
When can operation be started? 53
Controls and indicators 54
Hazard zone 521
Starting procedure 523
Machine operation 523
Shutdown procedure 526
Battery change procedure 528
Hydraulic system overview 535
Instructions on the maintenance 551
Important notes 551
Before maintenance 551
Critical torque values 553
Lubricants, fluids and capacities 553
Specific lubrication and maintenance instructions 557
Every shift 557
Every third shift 557
First week of service 562
Weekly 565
Every two weeks 569
Monthly 570
Every six months 575
Hydraulic adjustment procedures 577
Main pump settings 577
Control valve 580
Cylinders 581
Motor cutback pressure switch 582
Sequence valve adjustment 583
Auto retract pressure reducing valve 587
Auto retract pressure switch 589
Battery lift suspension 590
Brake system 591
Manual brake release hand pump relief valve 593
Two wheel assist 594
Power fill flow control valve 598
Major maintenance 599
False bottom/ejector cylinder replacement 599
Two wheel assist pump removal procedure 5101
Rear wheel motor removal/replacement 5103
BBC06 series with brakes mechanical disconnect
procedure 5104
Tire/wheel installation procedure 5105
Hydraulic pump & motor removal/replacement 5109
Tailgate assembly removal procedure 5112
Battery lift assembly removal procedure 5113
Pedal assembly removal procedure 5114
Canopy removal procedure 5115
6 Technical data
Technical data 63
Components 63
Tightening torques 65
Permissible data 611
7 For your information
For your information 73
Our service 73
Service address 73
Rebuild facility address 74

Questions? Email us: [email protected]

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