CAT Forced Potato Simpson Remote Control System (DBT 25M Miner Version) Operator’s Manual FA1901.B

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CAT Forced Potato Simpson Remote Control System (DBT 25M Miner Version) Operator’s Manual FA1901.B – PDF DOWNLOAD

FILE DETAILS:

CAT Forced Potato Simpson Remote Control System (DBT 25M Miner Version) Operator’s Manual FA1901.B – PDF DOWNLOAD

Language :English
Pages :72
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Forced Potato Simpson Remote Control System (DBT 25M Miner Version) Operator’s Manual FA1901.B – PDF DOWNLOAD

Preface

• This document is intended as an operator’s reference to the Simpson Remote Control System (DBT 25M Miner Version). This version of the Simpson RCS (Remote Control System) is integrated into the electrical system of DBT 25M Continuous Miners and is used to provide radio remote control and monitoring of the machine.
• Other than is permitted by law, no part of this document may be reproduced, stored in a retrieval system or transmitted in any form or process without prior written consent of Forced Potato Incorporated. Every effort has been made to ensure the accuracy and correctness of the information presented within this document.
• However, Forced Potato does not provide guarantee of its correctness or accuracy. Other than is required by law, no warranty of any kind is expressed or implied.
• Copies of this manual, and other documentation pertaining to Forced Potato control system products, may be obtained by contacting Forced Potato directly. For all matters involving servicing or purchase of Simpson RCS (DBT 25M Miner Version) control system components, please contact your DBT representative or local DBT service center.

Introduction

• The Simpson Remote Control System (DBT 25M Miner Version) is a dependable and high-speed radio remote control and monitoring system developed for DBT 25M series continuous miners.
• The system is installed in the electrical system of a 25M continuous miner and allows an operator to remotely control machine operation from a safe distance using a radio remote control console. This manual provides basic information and user instructions for the system.
• This control system was first fitted to 25M machines in 1998. Since that time the system has undergone a number of software revisions to improve performance and to provide additional automation features. Each new revision of software is accompanied by a different part number of receiver control unit. This manual only pertains to the following model of receiver control unit:

DBT Receiver Part Number: 305242
Forced Potato Part Number: L0FA1901
Software Revision: DBT 25M Revision 4.23

If this manual does not correspond to your model of receiver control unit, please contact Forced Potato immediately to obtain a copy of the correct publication. Please contact your local DBT America representative or service center to obtain service or replacement parts for the control system.

TABLE OF CONTENTS:

CAT Forced Potato Simpson Remote Control System (DBT 25M Miner Version) Operator’s Manual FA1901.B – PDF DOWNLOAD

Contents 2
(1) Preface 4
(2) Introduction 5
(3) Safety Notice 6
(4) System Information 7
(5) Explanation of Terms 8
(6) Overview of Remote Equipment 9
(7) System Control Modes 12
Manual Mode 12
Remote Mode 13
(8) Remote Control Console 14
TITO Remote Console Diagnostic Messages 15
Charging the Remote Control Console (TITO) 16
Cleaning the Remote Control Console (TITO) 19
(9) Using the Remote Control 21
Remote Console – Power On 22
Remote Console – Power Off 22
Remote Console – Emergency Stop 22
Remote Console – Fire Suppression 23
Remote Console – Pump Motor Control 24
Remote Console – Cutter Motors Control 25
Remote Console – Conveyor Motors Control 26
Remote Console – Fan Motor Control 27
Remote Console – Cutter Boom Raise/Lower 28
Remote Console – Gathering Pan Raise/Lower 28
Remote Console – Stabilizer Jack Raise/Lower 29
Remote Console – Conveyor Boom Control 30
Remote Console – Water Sprays Control 31
Remote Console – Head Lights Control 31
Remote Console – Tram Enable 32
Remote Console – Tram Track Control 32
Remote Console – Tram Speed Control 33
(10) Advanced Remote Features 34
Remote Console – Machine E-Stop Bypass 34
Remote Console – Breaker On and Off 36
Remote Console – Auxiliary Outputs 38
(11) Automatic and Special Features 39
Automatic Scrubber Fan Control 39
Fan Before Cutter Option 40
Pennsylvania Scrubber Fan Requirements 40
Methane Monitor Override Option 41
(12) Main Diagnostic Screen 42
(13) System Menu 43
To Enter the System Menu 43
To Return to REMOTE MODE 43
Moving Around in the System Menu 44
System Menu Pages and Options 45
(14) Setting the Time and Date 46
(15) Checking Module Temperatures 47
Viewing Module Temperatures 47
How to Reset Temperature Monitors 48
(16) Testing Machine Solenoids 49
(17) User Setup Options 50
(18) Engineering Setup Options 52
Restore Default Settings 61
(19) Fault Log 62
To Enter the Fault Log 62
To Move Around the Fault Log 62
Seeing More Information About a Fault 63
Clearing the Fault Log 64
(20) System Fault Messages 65
(21) Control System Pin Outs 68
Simpson Receiver Control Unit Connector X1 – 35 Pin Burndy Female 68
Simpson Receiver Control Unit Connector X2 – 19 Pin Burndy Female 69
Simpson Receiver Control Unit Connector X3 – V35 Burndy (34 Pin Female) 70
Simpson Battery Backup Power Supply Connector X5 – 8 Pin Burndy Female 71
Simpson Battery Backup Power Supply Connector X6 – 8 Pin Burndy Male 71
Simpson Display Unit Terminal Connections J3, J4 71
Simpson Traction Unit Connector X10 – GAPL26 26 Pin Male 72

S.M 30/3/2025