JLG G9-43A G10-43A TL943 TL943C TL1055C TL1255C Supplemental Repair Manual – PDF DOWNLOAD

Description

JLG G9-43A G10-43A TL943 TL943C TL1055C TL1255C Supplemental Repair Manual – PDF DOWNLOAD

DESCRIPTION:

JLG G9-43A G10-43A TL943 TL943C TL1055C TL1255C Supplemental Repair Manual – PDF DOWNLOAD

JLG – 31200239

INTRODUCTION

• The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction.
• The instructions contained in this manual have been based on a complete overhaul of the unit. However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed.
• The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.All the information needed for correct disassembly, checks and assembly of each individual component is set out below.
• In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.

IMPORTANT:

In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the unit, removing any encrusted or accumulated grease.

INTRODUCTORY REMARKS:

• All the disassembled mechanical units should be thoroughly cleaned with appropriate products and restored or replaced if damage, wear, cracking or seizing have occurred.
• In particular, thoroughly check the condition of all moving parts (bearings, gears, crown wheel and pinion, shafts) and sealing parts (o-rings, oil shields) which are subject to major stress and wear.
• In any case, it is advisable to replace the seals every time a component is overhauled or repaired. During assembly, the sealing rings must be lubricated on the sealing edge.
• In the case of the crown wheel and pinion, replacement of one component requires the replacement of the other one. During assembly, the prescribed pre-loading, backlash and torque of parts must be maintained

TABLE OF CONTENTS:

Cat G9-43A G10-43A TL943 TL943C TL1055C TL1255C Supplemental Repair Manual – PDF DOWNLOAD

31200239_D_Dana_Axle_ASM-0029E 09-13 HRLR......... 1
	CONTENTS...................................... 5
	INTRODUCTION.................................. 7
	SPECIFICATIONS................................ 8
		DEFINITION OF VIEWPOINTS.................. 8
		DATA PLATE................................ 8
		CONVERSION TABLES......................... 9
		TORQUE SPECIFICATIONS.....................10
			COARSE PITCH..........................10
			FINE PITCH............................10
			WHEEL NUT TIGHTENING TORQUES..........11
		MAINTENANCE...............................12
			MAINTENANCE POINTS....................12
			MAINTENANCE INTERVALS.................13
			ADJUSTMENT AND CHECKS.................13
			LUBRICANT & SEALANT SPECIFICATIONS....14
	SAFETY PRECAUTIONS............................15
	PLANETARY REDUCTION GEAR......................17
		EXPLODED VIEW.............................17
		DISASSEMBLY...............................18
		ASSEMBLY..................................22
		SPECIAL TOOLS.............................26
			T1....................................26
			T2....................................26
			T3....................................27
			T4....................................28
			T5....................................29
			T6....................................30
	COMPLETE STEERING CASE........................31
		EXPLODED VIEW.............................31
		DISASSEMBLY...............................32
		ASSEMBLY..................................33
	STEERING CYLINDER.............................35
		EXPLODED VIEW.............................35
		DISASSEMBLY...............................36
		ASSEMBLY..................................39
		SPECIAL TOOLS.............................45
			T1....................................45
			T2....................................45
	U-JOINT.......................................47
		EXPLODED VIEW.............................47
		DISASSEMBLY...............................48
		ASSEMBLY..................................49
		SPECIAL TOOLS.............................50
			T1....................................50
			T2....................................50
	BRAKE WEAR CHECK PROCEDURE....................51
		OLD VERSION...............................51
		NEW VERSION...............................52
		SPECIAL TOOLS.............................53
			T1....................................53
	SERVICE BRAKE AND NEGATIVE PARKING BRAKE......55
		EXPLODED VIEW.............................55
		DISASSEMBLY...............................56
		ASSEMBLY..................................59
		RELEASE...................................65
		ADJUST....................................65
	DIFFERENTIAL UNIT.............................67
		EXPLODED VIEW.............................67
		DISASSEMBLY...............................68
		ASSEMBLY..................................72
		SPECIAL TOOLS.............................77
			T1....................................77
	BEVEL PINION..................................79
		EXPLODED VIEW.............................79
		DISASSEMBLY...............................80
		ASSEMBLY..................................83
		SPECIAL TOOLS.............................88
			T1....................................88
			T2....................................89
			T3....................................89
			T4....................................90
			T5....................................91
	LIMITED SLIP DIFFERENTIAL UNIT 45%............93
		EXPLODED VIEW.............................93
		DISASSEMBLY...............................94
		ASSEMBLY..................................96
	SWINGING SUPPORT..............................97
		EXPLODED VIEW.............................97
		DISASSEMBLY...............................98
		ASSEMBLY..................................99

JLG G9-43A G10-43A TL943 TL943C TL1055C TL1255C SUPPLEMENTAL REPAIR MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M