CAT Load Haul Dump Newpac Services Equipment – Crawler Units (Size 9) Operators Manual

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CAT Load Haul Dump Newpac Services Equipment – Crawler Units (Size 9) Operators Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Load Haul Dump Newpac Services Equipment – Crawler Units (Size 9) Operators Manual – PDF DOWNLOAD

Language :English
Pages :53
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Load Haul Dump Newpac Services Equipment – Crawler Units (Size 9) Operators Manual – PDF DOWNLOAD

General Safety

• § Isolation and tagging procedures must be followed when working on equipment.
• Isolate and tag any other related equipment where it’s operation will cause danger to personnel or damage to equipment.
• Before operating equipment make sure that nobody is inside or in the immediate area of the equipment.
• Maintenance and repair should be undertaken by trained personnel.
• Always wear safety glasses when working on hydraulics systems.
• Ensure that any relevant circuits are depressurised. Release of high pressure fluids can be fatal. As a final check twist the hose to ensure it is loose before removing staples.
• Always be aware of E Stop locations, in case of emergency. § Before attempting to free-wheel the machine, ensure the hydraulic power to the crawler circuit is switched off, the machine is positioned on a level ground and not moving, and the towing vehicle has the capacity to brake this additional load in up and down grades.
• Do not disengage the hubs until the Towing vehicle is attached to this machine § Once both hubs are disengaged, this machine will not have any sort of brake capability and there is a danger of running away on grades if the towing vehicle does not have the braking capacity

TABLE OF CONTENTS:

CAT Load Haul Dump Newpac Services Equipment – Crawler Units (Size 9) Operators Manual – PDF DOWNLOAD

GENERAL SAFETY 4
SAFETY 5
PERSONNEL 5
Operation 5
Installation and repair 6
OPERATING CONDITIONS 6
Intended use 6
Unauthorised use 6
SAFETY INSTRUCTIONS 6
Gener al rules: 6
Noei s emissions 6
Condition 7
Safe ty equipment 7
Information signs 7
EMERGENCY-STOP 7
Block working area 7
Movi ng parts 7
STORAGE AND TRANSPORT 7
Transport safety device 8
Lifting Equipment 8
Floor conveying device 8
ERECTION AND COMMISSIONING 8
Environmental acceptability 8
OPERATION 8
MAINTENANCE AND REPAIR 8
Original parts 9
Safe ty equipment 9
HYDRAULICS 9
Handling of Hydraulic Fluids 9
Maintenance and Repair 9
Permissible Hoses 10
Installation of Hydraulic Hoses 11
STORAGE AND TRANSPORT 14
STORAGE 14
Corrosion protection 14
STORAGE OF THE EQUIPMENT 14
No direct exposure to sunlight 14
Dirt and moisture 14
Short-ter m storage 14
Long-temr storage 15
Plastic deformation 15
Random sample inspection 15
Natur al ageing 15
HF A fluids 15
TRANSPORT 15
Load units; dimensions and weights 15
BEFORE TRANSPORT 16
Temperatures below freezing 16
Electrical and electronic components 16
TRANSPORT OF THE COMPONENTS 16
Machine parts 16
PUMP AND TRANSFORMER STATION CRAWLER UNITS 18
DESCRIPTION 18
TOWING CRAWLER UNITS 22
CONNECT TOWING UNIT TO DRAW BAR 22
DISENGAGE TRACKS 24
HOOKING UP AND DRIVING TRACK UNITS 29
TRANSFORMER STATION CONNECTION AND OPERATION 29
PUMP STATION CONNECTION AND OPERATION 31
LOWERING PUMP PLATFORMS 34
RAISING THE TANK 35
DISCONNECTING THE CRAWLER UNIT 36
TRACK MAINTENANCE 37
TENSIONING TRACKS 37
General 37
Procedure 37
REPLACEMENT OF TRACK TENSIONING CYLINDER 40
General 40
Procedure 40
REPLACEMENT OF TRACK FROM TRACK FRAME 43
General 43
Procedure 43
TRACKASSEMBLY REMOVAL COMPLETE 45
General 45
Procedure – Removal 45
Procedure – Refitting 48
OIL FILLING OF PLANETARY HUBS 50

S.M 27/3/2025