CAT Longwall Component DBT AFC-PF6 Operation & Maintenance Manual – PDF DOWNLOAD

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CAT Longwall Component DBT AFC-PF6 Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Longwall Component DBT AFC-PF6 Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 698
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

CAT Longwall Component DBT AFC-PF6 Operation & Maintenance Manual – PDF DOWNLOAD

• This manual is intended to provide basic operating information on DBT AFC—PF5 systems. Additional information can be obtained by referring to the Parts Book supplied with your equipment, or by contacting your local DBT representative. The illustrations, descriptions and procedures contained in this manual pertain to the equipment as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. DBT reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations.
• The equipment was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of manufacturing, this equipment was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this equipment, without the consent of DBT and these agencies, may void these approvals and render the equipment illegal or dangerous for use.
• Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine.
• While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your DBT America Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable, Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

CAT Longwall Component DBT AFC-PF6 Operation & Maintenance Manual – PDF DOWNLOAD

About this manual 1.0
Preface 1.3
About this manual 1.4
Right operating manual 1,4
New operating manual 1.4
What is the purpose of this operating manual 1.5
Efficiency 1.5
Service 1.5
Safety 1.5
Characters and symbols 1.5
Your safety 2.0
Your safety 2.3
State of the art 2.3
Further operating manuals 2.3
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Surrounding area conditions 2.5
Prerequisites for operation 2.6
Safety instructions-general information 2.7
General 2.7
Noise emissions 2.7
Safety equipment 2.7
Symbol plates 2.7
Emergency stop 2.7
Lock-out 2.7
Cordon off working area 2.7
Moving parts 2.7
Ignition hazard 2.8
Storage and transport 2.8
Transport safety device 2.8
Means of attachment 2.8
Mobile handling systems 2.8
Inclined face 2.8
Environmental acceptability 2.8
Operation 2.9
Advancing the conveyor 2.9
Securing 2.9
Working in the mining area 2.9
Replacing components 2.9
Original parts 2.9
Removing the shifting unit 2.9
Lifting the conveyor 2.10
Protective devices 2.10
Handling of hydraulic fluids 2.10
Protective equipment 2.10
Maintenance & repairs 2.10
Pressure relief valves 2.10
Permissible hoses 2,11
Overview of safety instructions 2.14
Storage and transport 3.0
Storage and transport 3.3
Corrosion protection 3.3
No direct exposure to sunlight 3.3
Moisture and dirt 3.3
Short-term storage 3.3
Long-term storage 3.3
Natural aging 3.3
Transport-load units-dimensions and weights 3.4
Before transport-temperatures below freezing 3.4
Electrical and electronic components 3.4
Transport of the components-machine parts 3.5
Cross frame MRKR 35 3,5
Tensionable drive frame MRHS 35 3.6
Conveyor pans 3.7
Conveyor pans grippers 3.7
Installation 4.0 CD
installation 4.3
Which tools are required for installation 4.3
Notes on installation 4.4 2
Installation plan 4,4
Special pans 4.4
Laying of the conveyor pans 4.4
Tightening torques for screws and bolts 4.4
Instruction for treatment connections 4.4
Assembly drive frame and drive 4.7
Tensionable drive frame 4.8
Spacer box 4.9
Flange plate 4.10
Reversal head to the stageloader 4.11
Directing bracket 4.12
Instructions for installation of the gear box 4.13
Drive connection assembly 4.14
Flange position “W” 4.15
Pan connection 4.16
Anchor dog bone connection 4.17
Dog bone connection with hammer head bolt 4.18
Dog bone connector PF6 with retainer plate 4.19
Accessories-cooling system 4.21
Adjusting chains 4.23
Installing the chain connector 4.23
Block-type connector 4.23
Opening the block-type connector 4.24
Closing the block-type connector 4.24
How to tension the chain assembly 4.24
How to set the conveyor chain pre-tension 4.25
Always work from alongside of the conveyor chain 4.25
Too much slack 4.26
Excessive chain pre-tension 4,26
Changes in chain pre-tension during operation 4.26
Monitoring the chain assembly 4.26
How to tension the chain assembly 4.26
Fitting the chain locking device 4.26
Tensioning the conveyor chain 4.27
Disengaging the ratchet pawl 4.27
Removing the chain locking device 4.28
Sequencing control of the conveyors 4.28
Switching conditions between head-end and tail-end 4.28
Start-up the conveyor system 4.29
Before start-up 4.29
Test run the conveyor 4.30
Test run of the empty conveyor 4.30
After the test run 4.31
Test operation of the loaded conveyor 4.31
After the test operation 4.31
Releasing the conveyor 4.31
Tightening the screw connections 4.32
Dismantling and withdrawing the conveyor system 4.33
Draw up dismantling plan 4.33
Handling of delicate components 4.33
Operation 5.0
Operation 5,3
How to operate the drive frame 5.3
When may conveying be started? 5.3
How to operate the tensionable drive frame 5.4
Instructions on the maintenance of the conveyor 5.5
Temperature and structure-borne noise monitoring 5.5
Important notes 5,5
Instructions on the maintenance of the steel structure 5.6
Lubrication of the system in accordance with the lubrication schedule 5.5
Lubricating points 5.6
Inspection of the system 5.9
Weekly 5.9
Inspection of wear parts 5.9
Monthly 5.9
Instructions on the replacement of wear parts 5,10
Drive unit 5.10
Chain sprocket 5.11
Ejection device 5.11
Dismounting the drive unit 5.12
Installing the drive unit 5.17
Chain stripper 5.19
Set of profile pieces-head-end drive 5.21
When faults occur 5.22
Technical data 6.0
Marking of the conveyor 6.3
Marking of the cross frame 6.4
Marking of the tensionable drive frame 6.5
Marking of the reversal head 6.6
Tightening torques 6.7
Permissible media—hydraulic fluids 6.8
Suitability test 6.8
Certificate 6.10
Hydraulic fluid maintenance 6.11
Quality of the process water 6.11
Lubricating pastes and greases 6.12
General properties 6.12
Lubricating greases Al 6.12
Lubricating greases A2 6.12
Lubricating pastes 6.13
Permissible media—recommended oils for CST gear box 6.14
Requirements for gear oils for CST gear box 6.14
Load bearing capacity 6.14
Aging resistance 6.15
Kinematic viscosity 6.15
Cooling water quality 6.15
Lubricating greases and pastes 6.16
General proterties 6.16
For your information 7.0
Our service 7.3

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