CAT Marion DC2000 Digital Adjustable Speed Drive GEH-6005 Hydraulic Excavator Operation and Maintenance Manual – PDF DOWNLOAD

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CAT Marion DC2000 Digital Adjustable Speed Drive GEH-6005 Hydraulic Excavator Operation and Maintenance Manual – PDF DOWNLOAD

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CAT Marion DC2000 Digital Adjustable Speed Drive GEH-6005 Hydraulic Excavator Operation and Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :443
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT Marion DC2000 Digital Adjustable Speed Drive GEH-6005 Hydraulic Excavator Operation and Maintenance Manual – PDF DOWNLOAD

CHAPTER 1. OVERVIEW
1-1. Definition and Scope 1-1
1-2. Equipment Overview 1-2
1-2.1. Communications Interfaces 1-2
1-2.2. Software Design 1-2
1-2.3. Hardware Design 1-2
1-3. Related Documents 1-3
CHAPTER 2. RECEIVING, HANDLING. AND
STORAGE
2-1. Introduction 2-1
2-2. Receiving and Handling 2-1
2-3. Storage 2-1
2-4. Unpacking 2-2
2-5. Time Limitations 2-2
CHAPTER 3. INSTALLATION AND INITIAL
STARTUP
3-1. Introduction 3-1
3-2. Operating Environment 3-1
3-3. Mounting 3-1
3-4. Cablingand Wiring 3-1
3-4.1. Ac PowerRequirements 3:2,
3-4.2. Connections 3-2
3-4.2.1. Power Connections …3-2
3-4.2.2. Control Connections 3-2
3-4.3. Wiring Level Separations 3-2
3-4.4. Spacing 3-3
3-4.5. Grounding 3-3
3-4.6. Commons 3-3
3-4.7. Suppression 3-3
3-5. Service and Parts Instruction 3-3
3-6. Power-off Check 3-3
3-6.1. Wiring and Circuit Checks 3-4
3-6.2. Motor and Device Checks 3-4
3-7. Power Application and Startup 3-4
CHAPTER 4. FUNCTIONAL DESCRIPTION
4-1. Introduction 4-1
4-2. Drive Software Structure 4-1
4-2.1. Block System 4-1
4-2.2. Building Block Architecture 4-1
4-2.3. Diagnostics 4-1
4-2.4. Configuring Blocks 4-2
4-3. Drive Hardware Structure 4-2
4-3.1. Control Section 4-2
4-3.2. Power Converter 4-2
Section/Subject Page
4-4. Controller Operation 4-2
4-5. Power ConverterOperation 4-4
4-5.1. Ac Line Fuses (FU1 – FU3) 4-4
•”VS.% Dc Leg Line Fuses (FU1 -FU12) A-4
.’4-5.3*. Ac Reactors 4-4
4-5.4. Main Contactor (MA or MD) 4-4
4-5.5. Control Power Transformer (CPT) 4-4
, 4-5.6. DcIJne;Fuse<FU4).u;..:..^a;.-;,vi4…m..4-4
•4-5.7. Shunt.^..Jk::.\>.*i\.:’…’4.::x…\km;.y?n\K….4-4
4-5.8. Current Transformer (CT) Assembly i’:..V…4-5
4-6. Drive Connection Drawings 4-5
«y !..-•’ •”•:.••’•?• ?.’V) vs; jx J-J’j.PiV’.-; – -:’• • •••••”>
tSHAPTER 5. PRINTED WIRING BOARD”vu Y
DESCRIPTIONS .bvrc>:> r. v »-• *••••?•*.«•
5-1. Introduction ._.. 5-1
‘ 5-2: BoardIdentification^…. .;*:.::*::! .’i*f::\\::l.’..’…. .5-1
5-3. Adjustable Hardware :2.l..’.”.’…:…..:t…5-1
5-3.1. Initial Hardware Settings 5-2
5-3.1.1. Potentiometers ..5-2
5-3.1.2. Switches 5-2
5-3.1.3. Jumpers 5-2
5-3.2. Adjusting Replacement Boards 5-2
“IPl. Printed WiringBoards 5-2
“. 54.1; ARCNET Connect Board (DS200ACNA) 5-3
&$£ Contactor Driver Board (DS200CDBA) 5-3
5-4.2.1. Configurable Hardware 5-4
•i 5:4.3. Contactor Pilot Card>(DS200CPCA^.:…;….5-4
^15*4.4; PowerSupply Board(DS28GMJFB) kx..;,…5-6
5-4.4.1. PowerSupplies 5-6
5-4.4.2. Voltage and Current Feedback VCO
Circuits 5-6
5-4.4.3. Motor Voltage Attenuation Circuit 5-6
5-4.4.4. Ac Line Magnitude and Zero Crossing 5-6
5-4.4.5. Ac Line Current Transformer
Interface 5-7
5-4.4.6. Contactor Drive Circuits 5-7
5-4.4.7. Field/Armature SCR Firing Control
Circuits 5-7
5-4.4.8. Configurable Hardware 5-7
5-4.5. LAN Current Source Board
(531X207LCS) 5-11
5-4.6. LAN I/O Terminal Board (531X307LTB)… 5-11
5-4.6.1. LTB Board Specifications 5-11
5-4.7. Multi-bridge Hub Communications Board
(DS200MBHA) 5-13
5-4.7.1. Power Supply 5-13
5-4.7.2. Fiber-optic Transmitter/Receiver Pairs … 5-13
5-4.7.3. Mode Control 5-13
5-4.7.4. System Logic 5-13
5-4.7.5. Configurable Hardware 5-13
5-4.8. Drive Terminal Board(531X305NTB) 5-14
5-4.8.1. Power Supplies 5-14
5-4.8.2. Encoder Interface 5-14
5-4.8.3. RS-232C Interface 5-14
5-4.8.4. Special Purpose RS-422 Interface 5-14
5-4.8.5. Relay Outputs 5-14
5-4.8.6. Analog Tach and Reference Coarse
Scaling „. 5-14
5-4.8.7. Low-level Analog I/O 5-14
5-4.8.8. Digital Control Inputs 5-14
5-4.8.9. Configurable Hardware 5-14
5-4.9. Power ConnectBoards (DS200PCCA,
531X122PCN, and 531X121PCR) 5-19
5-4.9.1. Configurable Hardware 5-19
5-4.10. Relay Terminal Board (DS200RTBA) 5-24
5-4.11. Drive Control Card (DS215SDCC) 5-26
5-4.11.1. Reset Circuits 5-26
5-4.11.2. Configurable Hardware 5-26
5-4.11.3. Replacing/Inserting Software 5-26
5-4.12. Dc Power Supply and Instrumentation
Board (DS200SDCI) 5-29
5-4.12.1. Power Supplies 5-29
5-4.12.2. Field Power Circuitryand Current
VCO 5-29
5-4.12.3. Dc Armature Voltage VCO 5-29
5-4.12.4. Armature Current VCO 5-30
5-4.12.5. Ac Line ZeroCrossing, Magnitude,
and Phase Sequence , 5-30
5r4il2.6. Ac Line Instrumentation 5-30
5-4.12.7. Contactor Drive Circuits 5-30
5-4.12.8. Armature and Field Firing Circuits 5-30
5-4.12.9. Delayed Firing Power 5-30
5-4.12.10. Configurable Hardware 5-30
-5-4.13. SCR High Voltage Interface Board
(DS200SHVI) 5-32
5-4.13.1. Configurable Hardware 5-32
5-4.14. SCR High Voltage MFrame Interface
Board (DS200SHVM) 5-35
5-4.14.1. Configurable Hardware 5-35
5-4.15. LAN Communications Card
(DS215SLCC) 5-37
5-4.15.1. Configurable Hardware 5-37
5-4.15.2. Replacing/Inserting Software 5-37
5-4.16. Signal Processor Card (531X309SPC) 5-40
5-4.16.1. Configurable Hardware…. 5-40
5-4.17. Multi-bridge Signal Processing Card
(DS200SPCB) 5-45
Section/Subject Page
5-4.17.1. Encoder Follower Circuits 5-45
5-4.17.2. Process Control Signal Inputs 5-45
5-4.17.3. Configurable Hardware 5-45
5-4.18. Basic Drive Terminal Board
(DS200STBA) 5.49
5-4.18.1. Power Supplies 5.49
5-4.18.2. Encoder Interface 5-49
5-4.18.3. RS-232C Interface 5-50
5-4.18.4. Configurable Control Inputs 5-50
5-4.18.5. Relay Outputs 5.50
5-4.18.6. Configurable Hardware 5-50
CHAPTER 6. I/O DEFINITIONS
6-1. Introduction 6-1
6-2. Types of Connectors 6-1
6-2.1. Plug-in Connectors 6-1
6-2.2. Terminal Board Connectors 6-1
6-2.3. Stab Connections (Stabs) 6-1
6-3. LED and Neon Indicators 6-1
6-4. ACNABoardl/O .6-2
6-5. CDBABoard I/O 6-3
6-6. CPCA Card I/O 6-4
6-7. DCFBand SDCI Board I/O 6-5
6-8. LCSBoardl/O 6-12
6-9. LTBBoardl/O 6-13
6-10. MBHA Board I/O 6-16
6-11. NTB/3TBBoard I/O 6-18
6-12. PCCA, PCN, and PCR Board I/O 6-25
6-13. RTBA Board I/O 6-27
6-14. SDCC Card I/O 6-29
6-15. SHVI and SHVM Board I/O 6-31
6-16. SLCCCardl/O 6-33
6-17. SPC and SPCB Card I/O 6-34
6-18. STBA Board I/O 6-36
CHAPTER 7. FUSES AND TESTPOINTS
7-1. Line Fuses 7-1
7-2. CDBA Onboard Fuse 7-1
7-3. DCFB Onboard Fuses 7-4
7-4. LCS Onboard Fuse 7-5
7-5. SDCI Onboard Fuses 7-6
7-6. Testpoints 7.7
7-6.1. CDBA BoardTestpoints 7-7
7-6.2. CPCA Card Testpoints 7-8
7-6.3. DCFBBoard Testpoints 7-8
7-6.4. MBHA Board Testpoints 7-8
7-6.5. NTB/3TB Board Testpoints 7-8
7-6.6. SDCC Card Testpoints 7-11
BI180865
DC2000 Digital Adjustable Speed Drive GEH-6005
TABLE OF CONTENTS – Continued
Section/Subject Page
7-6.7. SDCI Board Testpoints 7-14
7-6.8. SPC Card Testpoints 7-14
7-6.9. SPCBCard Testpoints 7-14
7-6.10. STBABoard Testpoints 7-16
CHAPTER 8. SOFTWARE ADJUSTMENTS
8-1. Introduction 8-1
8-2. ST2000 Toolkit 8-1
8-2.1. Equipment Requirements 8-1
8-2.2. Using the ST2000 Toolkit 8-1
8-3. Drive Configurator, LynxOS Version 8-2
8-3.1. Equipment Requirements 8-2
8-3.2. Usingthe Drive Configurator 8-2
8-4. Programmer Module 8-2
8-4.1. Keypad 8-4
8-4.2. Display 8-4
8-4.3. Operating Modes 8-4
8-4.3.1. Operate Mode 8-4
8-4.3.2. Parameter Mode 8-6
8-4.3.3. Diagnostic Mode 8-8
8-4.4. Drive Diagnostics 8-8
84.4.1. Running the Diagnostic Tests 8-8
8-4.4.2. Diagnostic Test Definitions 8-9
8-4.4.3. DAC1, DAC2, MET1, MET2, and
MET3 8-11
CHAPTER 9. TROUBLESHOOTING
9-1. Introduction 9-1
9-2. Tools and Instruments 9-1
9-3. General Troubleshooting ,9-1
9-4. Stability Problem Troubleshooting u 9-6
9-4.1. Cyclical Stability Problems 9-6
9-4.2. Mechanical Oscillation Problems 9-7
9-4.3. Erratic Operation Problems 9-7
9-4.4. Troubleshooting Procedures 9-7
9-4.4.1. Initial Checks 9-7
9-4.4.2. Problem Determination 9-7
9-4.5. Ac Line Phase Problems 9-7
9-5. Specific Fault Troubleshooting 9-9
9-5.1. Fault Indication 9-9
9-5.1.1. Programmer Display 9-9
9-5.1.2. LED Display 9-9
9-5.2. Types of Faults ‘:. 9-9
9-5.3. Clearing the Fault 9-10
: 9-6. Troubleshooting SCRBridge Failures 9-11
°9-6.1. C, CX, and GFrame Troubleshooting 9-11
9-6.2. J, K, and M Frame Troubleshooting 9-12
Section/Subject Page
CHAPTER 10. DIAGNOSTIC LISTS
10-1. Introduction 10-1
10-2. MCP Diagnostic Circular List…, 10-1
10-2.1. Circular List Content……. 10-1
10-2.2. MCP Diagnostic Circular List Operation,. 10-1
10-2.3. Circular List Display 10;-1
10-3. DCP Circular List Blocks l0-2
10-3.1. CLST Blocks…. 10-2
10-3.1.1. CLST1 (Basic) Block 10-2
10-3.1.2. CLST2 (Intermediate) Block. 10-2
10-3.1.3. CLST3 (Advanced) Block 10-3
10-3.2. Circular List Display 10-3
10-4. LCPHistory Buffer 10-4
CHAPTER 11. PARTS REPLACEMENT
11-1. Introduction , …. 11-t
11-2. Replacing Boards •….,,…„.,-. 11-1
11-3. Replacing Bridge Components <,… .11-2
11-3.1. SCR Module Repair/Replacement –
G, C, and CX Frame Drives.’…………….. 11-2
11-3.2. SCR Module Repair/Replacement,-;
J, K, and M Frame Drives 11-3
11-3.2.1. Removing Defective SCR…… 11-3
11-3.2.2. Installing NewSCR 11-4
CHAPTER 12. SPARE AND RENEWAL PARTS
12-1. Introduction ;………… .-:-“.-‘ ..12-1
12-2. Custom Renewal Parts Listing………….;…. 12-1
12-3. Ordering Renewal Parts ‘…..’ 12-1
12-4. Part Number Structure…… 12-1
12-4.1. Order-specific Assembly Part Numbers-..^12-1
12-4.2. Common Assembly Part Numbers ….. i”. .C’. 12-2
12-4.3. Component Part Numbers .-..v;.-/:.’.^…;…. 12-2
12-4.4. Board Part Numbers.::. ….^.:.: 12-2
12-5. DC2000 Digital Adjustable Speed Drive ; . • ?
Parts Lists …….:.Y-..^:’:.2.xj./..’c:y<:….1.{ 12-2
APPENDIX A. GLOSSARY OF TERMS ) i.l. ‘
APPENDIX B. HARDWARE DRAWINGS,
C, CX. AND G FRAME DRIVES YB-
l. Introduction B-l
• … c…i
APPENDIX C. HARDWARE DRAWINGS,
J AND K FRAME DRIVES
C-l. Introduction ..„C-1
in
BI180865
GEH-6005 DC2000 Digital Adjustable Speed Drive
TABLE OF CONTENTS – Continued
Section/Subject page
APPENDIX D. HARDWARE DRAWINGS,
M FRAME DRIVES
D-l. Introduction r>i
APPENDIX E. ELEMENTARY DIAGRAM,
C OR CX FRAME DRIVE WITH DCFB BOARD
E-l. Introduction E_l
APPENDIX F. ELEMENTARY DIAGRAM.
C OR CX FRAME DRIVE WITH SDCI BOARD
F-l. Introduction F-l
APPENDIX G. ELEMENTARY DIAGRAM,
G FRAME DRIVE WITH DCFB BOARD
G-1. Introduction q.\
APPENDIX H. ELEMENTARY DIAGRAM,
G FRAME DRIVE WITH SDCI BOARD
H-l. Introduction H-l
APPENDIX I. ELEMENTARY DIAGRAM.
J FRAME DRIVE WITH DCFB BOARD
1-1. Introduction 1-1
APPENDIX J. ELEMENTARY DIAGRAM,
J FRAME DRIVE WITH SDCI BOARD
J-l. Introduction j_l
IV
Section/Subject page
APPENDIX K. ELEMENTARY DIAGRAM.
K FRAME DRIVE
K-l. Introduction £-1
APPENDIX L. ELEMENTARY DIAGRAM,
M FRAME DRIVE WITH DCFB BOARD
L-l. Introduction l_i
APPENDIX M. ELEMENTARY DIAGRAM,
M FRAME DRIVE WITH SDCI BOARD
M-l. Introduction \j_i
APPENDIX N. PERIODIC MAINTENANCE
N-l. Introduction n-1
N-2. Preventive Maintenance N-l
N-3. Cooling Fans n-2
APPENDIX 0. WARRANTY PARTS AND SERVICE
0-1. Warranty Terms 0-1
0-2. Obtaining Parts and Service Under
Warranty Q-1
BI180865
DC2000 Digital Adjustable Speed Drive GEH-*005
LIST OF FIGURES
Figure Page
5-1. Sample Board Part Number, DS Series 5-1
5-2. Pot Set at Default Position 5-2
5-3. ACNABoard Layout 5-3
5-4. CDBA Board Layout 5-4
5-5. CPCA Card Layout 5-4
5-6. DCFB Board Layout 5-7
5-7. LCS BoardLayout 5-11
5-8. LTBBoard Layout 5-12
5-9. MBHA BoardLayout 5-13
5-10. NTB/3TB Board Layout 5-15
5-11. PCCA Card Layout 5-20
5-12. PCN Board Layout 5-22
5-13. PCR Board Layout 5-23
5-14. RTBA Board Layout 5-24
5-15. SDCC Card Layout 5-27
5-16. SDCI BoardLayout 5-31
5-17. SHVI BoardLayout 5-33
5-18. SHVM Board Layout 5-35
5-19. SLCC Card Layout 5-38
5-20. SPC Card Layout 5-40
5-21. SPCBCard Layout 5-46
5-22. STBA Board Layout 5-49
7-1. CDBA Board Layout 7-1
7-2. DCFB Board Layout 7-5
7-3. LCS BoardLayout 7-5
7-4. SDCI Board Layout 7-7
7-5. CPCA Card Layout 7-8
7-6. MBHABoard Layout 7-10
7-7. NTB/3TBBoard Layout 7-10
7-8. SDCC Card Layout 7-12
7-9. Current Feedback (SDCC Card TP8) in
Discontinuous Current 7-12
7-10. Current Feedback (SDCC Card TP8) in
Continuous Current 7-12
7-11. Voltage Feedback (SDCC Card TP37) in
Discontinuous Current 7-13
7-12. Voltage Feedback (SDCC Card TP37) in
Continuous Current 7-13
7-13. Current Feedback (SDCC Card TP8) With
One SCR Openor Disconnected 7-13
7-14. Voltage Feedback (SDCC Card TP37)
With One SCR Open or Disconnected 7-13
Figure Page
7-15. Sync Signal (SDCC Card TP29) – Square
Wave Synchronized to Ac Line Frequency .. 7-13
7-16. SPC Card Layout 7-15
7-17. SPCBCard Layout 7-16
7-18. STBABoard Layout 7-17
8-1. Programmer Module 8-3
8-2. Changing Modes of Operation 8-6
9-1. BCD-coded LED Display 9-9
9-2. Binary-coded LED Display 9-9
9-3. SCR Bridge Assemblies, C Frame Drive 9-11
9-4. SCR Bridge Assemblies, CX Frame Drive…. 9-11
9-5. SCR Bridge Assemblies, G Frame Drive 9-12
9-6. SCR Stack Connections, J and K Frame
Drives 9-13
9-7. SCR Stack Assemblies, J and K Frame
Drives 9-14
9-8. SCR Stack Connections, M Frame Drive 9-15
9-9. SCR Stack Assemblies, M Frame Drive 9-16
B-l. C, CX, and G Frame Hardware Drawing
336A3511 B-2
C-l. J and K Frame Hardware Drawing
336A3508 C-2
D-1. M Frame Hardware Drawing 336A3509 D-2
E-l. Sample Elementary Diagram, C or CX
Frame Drive With DCFB Board E-3
F-l. Sample Elementary Diagram, C or CX
Frame Drive With SDCI Board F-3
G-l. Sample Elementary Diagram, G Frame
Drive With DCFB Board G-3
H-l. Sample Elementary Diagram, G Frame
Drive With SDCI Board H-3
I-l. Sample Elementary Diagram, J Frame Drive
With DCFB Board 1-3
J-1. Sample Elementary Diagram, J Frame Drive
With SDCI Board J-3
K-l. Sample Elementary Diagram, K Frame
Drive K-2
L-l. Sample Elementary Diagram, M Frame
Drive With DCFB Board L-3
M-l. Sample Elementary Diagram, M Frame
Drive With SDCI Board M-3
BI180865
GEH-6005 DC2000 Digital Adjustable Speed Drive
LIST OF TABLES
Table Page
4-1. DC2000 Frame Size Specifications 4-3
5-1. CDBABoardAdjustable Hardware 5-5
5-2. CDBACalibration Information 5-5
5-3. DCFB Board Adjustable Hardware 5-8
5-4. NTB/3TB BoardAdjustable Hardware 5-16
5-5. Power Connect Board Applications 5-19
5-6. PCCA Card Adjustable Hardware 5-20
5-7. PCN Board Adjustable Hardware 5-22
5-8. PCR Board Adjustable Hardware 5-23
5-9. RTBABoardAdjustable Hardware 5-25
5-10. SDCC Card Adjustable Hardware 5-27
5-11. SDCI BoardAdjustable Hardware 5-31
5-12. SHVIBoard Adjustable Hardware 5-34
5-13. SHVM Board Adjustable Hardware 5-36
5-14. SLCC Card Adjustable Hardware 5-39
5-15. SPC Card Adjustable Hardware 5-41
5-16. SPCB Card Adjustable Hardware 5-46
5-17. STBABoard Adjustable Hardware 5-50
6-1. Connector ARCPL, I/O Between ACNA
Board and SLCC Card 6-2
6-2. Connector 1TB, CDBA Board Contactor
Control Connections 6-3
6-3. Connector 1TB, CPCA Card Contactor
Control Connections 6-3
6-4. Connector 1PL, I/O Between DCFB Board
and SDCC Card 6-5
6-5. Connector 1PL, I/O Between SDCI Board
and SDCC Card 6-6
6-6. Connector 2PL, I/O Between DCFB or SDCI
Board and NTB/3TB or STBA, SDCC, and
SLCC Boards 6-7
6-7. Connector 4PL, I/O Between DCFB or SDCI
Board and NTB/3TB or STBA Board 6-7
6-8. Connector 5PL, I/O Between DCFB or SDCI
Board and PCCA, PCN, or PCR Board 6-8
6-9. Connectors 1CPL,CNPL, CPTPL, FAPL,
NPL, PPL, and SQPL, I/O BetweenDCFB
or SDCI Boardand Components 6-9
6-10. Connectors IA1PL, IA2PL, IF1PL, and
IF2PL, I/O Between DCFB or SDCI Board
and Shunts 6-10
6-11. Connector MACPL, I/O Between DCFB
or SDCI Board and Contactor Driver
Circuits 6-10
6-12. DCFB Board Stab Terminal Connections …. 6-10
6-13. Neon Lamp and LEDs on DCFB Board 6-11
6-14. SDCI Board Stab Terminal Connections 6-11
6-15. Neon Lampsand LEDs on SDCI Board 6-11
VI
Table page
6-16. Connector TBI, LCS Board Power
Connections 6-12
6-17. Connector 8PL, I/O Between LTB,
NTB/3TB, and SDCC Boards 6-13
6-18. Connectors INI Through IN8, Inputs to
LTB Board 6-14
6-19. Connector IOPL, I/O BetweenLTB Board
and SLCC Card 6-14
6-20. Connector OPTPL, I/O Between LTB
Board and NTB/3TB Board 6-14
6-21. Connectors OT1 Through OT7, LTB Board
Connections from Form C Relay Contacts ..6-15
6-22. ConnectorRPL, I/O Between LTBBoard
and RTBABoard 6-15
6-23. LEDs on LTB Board ‘.’.’.’.’.’. 6-15
6-24. MBHA Fiber-optic Connectors 6-16
6-25. Connectors TBPSA andTBPSB, Power
SupplyInputs to MBHA Board 6-17
6-26. Connector 3TB, I/O Between NTB/3TB
Board and External Connections 6-18
6-27. Connector 6PL, I/O Between NTB/3TB
Board and SDCC Card 6-22
6-28. Connector COMPL, RS-232C I/O Between
NTB/3TB Board and User Interface 6-24
6-29. Connectors 1FPL Through 6FPLand
1RPL Through 6RPL, Output from PCCA,
PCN, or PCR Board to SCR Bridge 6-25
6-30. PCCA Card Stab Terminal Connections 6-25
6-31. PCN and PCR Board Stab Terminal
Connections 6-26
6-32. Connector RTBA, I/O Between RTBA
Board and External Connections 6-27
6-33. Connectors CP1PL Through CP5PL and
Y9PL Through Y35PL, RTBA Pluggable
Circuits 6-28
6-34. LEDs on Relays of RTBA Board 6-28
6-35. Connector 3PL, SDCC Card Output to
SLCC Card 6-29
6-36. Connector 7PL, I/O Between SDCC Card
and SPC or SPCB Card 6-30
6-37. Connector 11PL, SDCC Output to Meters… 6-30
6-38. LEDs on SDCC Card 6-30
6-39. Connectors CT1PL, CT3PL, DC1PL, and
DC2PL, CTand Shunt Inputs to SHVI or
SHVM Board 6-31
6-40. Connectors MPLand RMPL, SHVI Board
Contactor Driver Circuit Connections 6-31
6-41. SHVI and SHVMBoard Stab Terminal
Connections 6-32
BI180865
DC2000 Digital Adjustable Speed Drive GEH-6005
LIST OF TABLES – Continued
NeonLamps on SHVI Board 6-32
Connector KPPL, I/O Between SLCC Card
and Keypad 6-33
Connectors 16PL and 1TB, I/O Between
SPC or SPCB Card and External
Connections 6-34
Connector SYTB, I/O Between SPCB Card
and External Connections 6-35
SPCB Card Fiber-optic Connectors 6-35
Connector STBA, I/O Between STBA
Board and External Connections 6-36
Connector COMPL, RS-232C I/O Between
STBA Board and User Interface 6-41
DC2000 Line Fuse Values 7-2
DCFB Board Fuses 7-4
SDCI Board Fuses 7-6
CDBA BoardTestpoints 7-7
CPCACardTestpoints 7-8
DCFB Board Testpoints 7-8
MBHA Board Testpoints 7-9
NTB/3TBBoard Testpoints 7-9
SDCC Card Testpoints 7-11
SDCI Board Testpoints 7-14
SPC Card Testpoints 7-14
SPCB Card Testpoints 7-15
STBABoard Testpoints 7-16
Standard Diagnostic Tests 8-9
RAM Addressesfor Analog Signals 8-10
Diagnostic Mode Analog Output Points 8-12
Troubleshooting Quick Reference Guide 9-2
General Troubleshooting Chart 9-3
StabilityTroubleshooting 9-8
Summary of FaultTypes 9-10
Specific Fault Troubleshooting Using
Fault Numbers 9-17
. MCP Circular List Software Jumpers
EE.6282 (MDGNJP) 10-5
. DCP Circular List Software Jumpers 10-7
. LCP History Buffer Software Jumpers 10-9
. SCR Module Mounting and Connecting
Torque Requirements 11-2
Table Page
12-1. DC2000 C and CX Frame Drive Parts
List 12-3
12-2. DC2000 G Frame Drive Parts List 12-11
12-3. DC2000 J and K Frame Drive Parts List…. 12-18
12-4. DC2000 M Frame Drive Parts List 12-27
C-l. Hardware Drawing 336A3508_, J andK
Frame Drive Applications C-l
E-l. C or CX Frame Drive With DCFB Board
Elementary Diagram SheetSummary E-l
E-2. Terminal Board 2TB Connections, C or CX
Frame Drive With DCFB Board E-2
F-l. C or CX Frame Drive With SDCI Board
Elementary Diagram SheetSummary F-l
F-2. Terminal Board 2TB Connections, C or CX
Frame Drive With SDCI Board F-2
G-l. G Frame Drive With DCFB Board
Elementary DiagramSheet Summary G-l
G-2. Terminal Board 2TB Connections, G Frame
Drive With DCFB Board G-2
H-l. G Frame Drive With SDCI Board
Elementary Diagram SheetSummary H-l
H-2. Terminal Board 2TB Connections, G Frame
Drive With SDCI Board H-2
I-l. J Frame Drive With DCFB Board
Elementary Diagram SheetSummary I-l
1-2. Terminal Board 2TB Connections, J Frame
Drive With DCFB Board 1-2
J-1. J Frame Drive With SDCI Board Elementary
Diagram Sheet Summary J-1
J-2. Terminal Board 2TB Connections, J Frame
Drive With SDCI Board J-2
L-l. M Frame Drive With DCFB Board
Elementary DiagramSheet Summary L-l
L-2. Terminal Board 2TB Connections, M Frame
Drive With DCFB Board L-2
M-l. M Frame Drive With SDCI Board
Elementary Diagram Sheet Summary M-l
M-2. Terminal Board 2TB Connections, M Frame
Drive With SDCI Board M-2

DESCRIPTION:

CAT Marion DC2000 Digital Adjustable Speed Drive GEH-6005 Hydraulic Excavator Operation and Maintenance Manual – PDF DOWNLOAD

1-1. DEFINITION AND SCOPE

This manual describes the DC2000 Digital Adjustable Speed Drive. The DC2000 drive is a microprocessorbased powerconverter that provides a controlled dc output for customer application. This manual is intended to assist applications and maintenance personnel in understanding the equipment hardware and software.

IMAGES PREVIEW OF THE MANUAL:

VEDIO PREVIEW OF THE MANUAL:

https://vimeo.com/860048389?share=copy

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.M