Cat MD6240C Rotary Blasthole Drill Service Manual SN DN200111 – PDF DOWNLOAD

Description

Cat MD6240C Rotary Blasthole Drill Service Manual SN DN200111 – PDF DOWNLOAD

CAT MD6240C ROTARY BLASTHOLE DRILL SERVICE MANUAL SN DN200111 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat MD6240C Rotary Blasthole Drill Service Manual SN DN200111 – PDF DOWNLOAD

Caterpillar Serial Number: DN200111

PARTS ORDERING AND PRODUCT SUPPORT :

Use only genuine Bucyrus parts in the maintenance, rebuild or repair of these machines. The manufacturer shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also not obligated or liable for a machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuine Bucyrus parts or authorized OEM components.

IDENTIFICATION OF THE MACHINE
Always furnish the Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.

Safety Information :

This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition. This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer.

• The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation. It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine.
• It is your responsibility to know the manufacturer’s specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions.
• Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.

TABLE OF CONTENTS:

Cat MD6240C Rotary Blasthole Drill Service Manual SN DN200111 – PDF DOWNLOAD

DN200111 Service Manual.............................................................  0
	Parts Ordering and Product Support..............................................  3
	Safety Information..............................................................  4
	Contents........................................................................  5
	General Locator................................................................. 21
1 Safety............................................................................ 23
	Contents........................................................................ 25
	Safety.......................................................................... 27
		Overview of Potential Hazards............................................... 27
		Personal Protective Equipment............................................... 27
		Noise....................................................................... 27
		Electrical Contact.......................................................... 27
		Contaminated Air ........................................................... 28
		Moving and Rotating Parts .................................................. 29
		High Pressure Air or Fluid.................................................. 29
		Before Operation............................................................ 29
		During Operation............................................................ 30
		Maintenance................................................................. 32
		Equipment Transfer.......................................................... 32
		Safety Locator.............................................................. 33
2 Operators Cab / Controls.......................................................... 35
	Contents........................................................................ 37
	Graphic Symbol Legend........................................................... 39
		Graphic Symbol Legend....................................................... 39
	Warning Decals.................................................................. 43
		Warning Decals.............................................................. 43
	Operating System Help Table Icons............................................... 45
		Operating System Help Table Icons........................................... 45
	Operator Control and Instrument Panels.......................................... 50
		Control Panels.............................................................. 50
		Right Hand Control Panel.................................................... 50
		Instrument Panel............................................................ 52
		Circuit Breakers............................................................ 53
		Light Switches.............................................................. 53
	Operator Controls and Indicators................................................ 54
		Operator Controls and Indicators............................................ 54
	Advanced Drill Automation System (ADAS)......................................... 55
		Drill Monitor............................................................... 55
		Function and Number Keys.................................................... 57
		LED States / Operating States............................................... 57
		Touch Screen Operation and Care............................................. 58
		Login Screen................................................................ 59
		Login Screen Updates........................................................ 60
		Login....................................................................... 61
		Bit Settings................................................................ 62
		Hour Meters................................................................. 63
		Drill Screen................................................................ 64
		Drill Screen Updates........................................................ 65
		Pull-down Gauge Operation................................................... 66
		Compressor Gauge Operation.................................................. 66
		Depth System................................................................ 67
		Drill Status and Override Updates........................................... 68
	Operator Control and Instrument Panels.......................................... 69
		Control Panel............................................................... 69
	Machine Stability............................................................... 72
		Tramming Procedure.......................................................... 72
		Track Adjustments........................................................... 72
		New Machine Procedure ...................................................... 73
		General Maintenance Checks While Tramming................................... 73
		Roller Locations............................................................ 74
		Temperature and Condition Record Chart for Walking.......................... 75
		Propelling the Machine...................................................... 76
		Stability Limits............................................................ 78
		MD6240 – 15m Transient Stability Limits..................................... 79
	Cab Heater...................................................................... 80
		Cab Heater Fault Isolation.................................................. 80
	Air Conditioner................................................................. 81
		T7 Series Split System Air Conditioning Manual.............................. 81
		Section 1.0 Technical Data and Control Settings............................. 82
		Section 2.0 Installation and Commissioning.................................. 84
		Section 3.0 Routine Maintenance Procedures.................................. 90
		Section 4.0 Fault Diagnosis................................................. 91
		Section 5.0 Reference Drawings .............................................100
	Camera Screen...................................................................105
		CAT WAVS Work Area Vision System............................................105
	Notes...........................................................................118
3 Main Frame Crawlers...............................................................119
	Contents........................................................................121
	Main Frame Repair – General.....................................................122
		Main Frame Repair...........................................................122
	Weld Inspection Schedule........................................................123
		Main Frame..................................................................123
	Levelling Jacks.................................................................124
		Levelling Jack Cylinder.....................................................125
		Limit Switch................................................................127
		Removal.....................................................................127
		Replace Jack Cylinder.......................................................129
	Mast Elevating Cylinders........................................................130
		Mast Elevating Cylinders....................................................130
		Internal Counterbalance Valve...............................................131
	Fuelling Valves.................................................................133
		Fuelling Valves.............................................................133
	MD6240 Rotary Drill Undercarriage...............................................135
		Important Safety Information................................................136
		Table of Contents...........................................................137
		Specifications Section......................................................138
		Final Drive.................................................................139
		Front Idler.................................................................140
		Recoil Spring...............................................................143
		Track Adjuster..............................................................144
		Track Roller (Single Flange)................................................145
		Systems Operation Section...................................................147
		Travel System...............................................................148
		Reference...................................................................154
		Index.......................................................................155
	Final Drive Unit................................................................156
		Final Drive Unit............................................................156
		Removal from Track Frame....................................................157
		Installation into Track Frame...............................................158
		Final Drive Maintenance.....................................................159
		Final Drive Oil.............................................................160
		Final Drive Assembly........................................................162
		Parking Brake – Description.................................................163
		General Description.........................................................164
		General Recommendations for Disassembly and Assembly Operations.............164
		Final Drive – Disconnect and Parking Brake..................................166
		Towing Procedure – Gear Drive Disconnect....................................166
		Parking Brake...............................................................167
		Sealing Compounds and Adhesives.............................................168
		Filling and Checks..........................................................170
		Service Schedule............................................................170
		Tightening Torques..........................................................171
		Lubrication / Greasing – Grades and Application Range.......................171
		Troubleshooting.............................................................172
		Special Tools...............................................................172
4 Engine / Drive Train / Compressor.................................................173
	Contents........................................................................175
	Power Group Locator.............................................................177
		Power Group Locator.........................................................177
	Caterpillar Engine..............................................................178
		General Information.........................................................178
	Engine Oil Reserve..............................................................179
		Oil Reserve Systems.........................................................179
		Engine Oil Reserve System (Basic Circuit)...................................179
		LED Monitor Readings........................................................180
		Adjustment of Running Oil Level.............................................180
		Wiring Diagram – Oil Reserve Basic Circuit..................................181
		Oil Pressure Switch.........................................................181
		Oil Reserve System..........................................................181
		Troubleshooting.............................................................182
		Maintenance.................................................................182
	Engine and Compressor Air Cleaners..............................................183
		Engine and Compressor Air Cleaners..........................................183
		Engine and Compressor Air Cleaner Service...................................184
	Flexible Drive Coupling.........................................................187
		Flexible Drive Coupling Service.............................................187
	Pump Drive......................................................................189
		Pump Drive Assembly – Removal and Replacement...............................189
		Pump Identification.........................................................190
		Pump Drive Gearbox..........................................................191
		Pump Drive Gearbox – Repair.................................................191
	Hydraulic Pumps.................................................................193
		Hydraulic Pumps – Removal and Replacement...................................193
	Compressor Assembly.............................................................194
		Drill Compressor Model 1350cfm @ 500psi.....................................194
	Compressor Installation.........................................................195
		Compressor Drive Coupling...................................................195
		Compressor Installation.....................................................196
		Compressor Drive Coupling – Removal and Replacement.........................198
		Compressor Unit – Removal...................................................200
	Compressor Shaft Seal...........................................................201
		Main Drive Shaft Seal Replacement...........................................201
	High Pressure Compressor........................................................204
		Safety......................................................................204
		Description.................................................................207
	Compressor Oil Circuit..........................................................211
		Compressor Oil Circuit – 1350cfm @ 500psi...................................211
	Compressor Condensation Table...................................................214
		Compressor Condensation Table...............................................214
	Compressor Air Circuit..........................................................215
		Compressor Air Circuit – 1350cfm @ 500psi...................................215
	Compressor Functional Description...............................................216
		Compressor Air Circuit......................................................216
		Compressor Gauge ...........................................................217
		Compressor Control Valve....................................................217
		Compressor Run Valve........................................................218
		Compressor Run..............................................................218
		Compressor Control Pressure Reducing Regulator .............................219
		Compressor Air Circuit......................................................222
	Compressor Operation............................................................223
		Operation...................................................................223
		Purpose of Controls.........................................................224
	Compressor Maintenance..........................................................226
		General Maintenance.........................................................226
		Interstage Tube.............................................................228
		Discharge Check Valve.......................................................229
		Separator / Receiver Tank...................................................230
		Scavenge Line...............................................................232
		Compressor Discharge Temperature Switches, Senders and Gauges...............233
		Minimum Pressure / Check Valve..............................................234
		Minimum Pressure / Check Valve Maintenance..................................234
		Thermal / Bypass Valve......................................................235
		Compressor Fluid Filter.....................................................237
		Fluid Stop Valve............................................................239
		Inlet Valve.................................................................241
		Inlet Valve Maintenance.....................................................242
		Reducing Regulator..........................................................243
		Reducing Regulator Maintenance..............................................243
		System Blowdown Valve.......................................................245
		Running Blowdown Valve......................................................246
		Running Blowdown Valve Maintenance..........................................247
		Moisture Separator Maintenance..............................................248
		Auxiliary Regulator.........................................................249
		Auxiliary Regulator Maintenance.............................................251
		Troubleshooting.............................................................253
		Coolers Locator.............................................................255
		Compressor Oil Cooler.......................................................256
	Compressor / Hydraulic Oil Cooler Service Manual................................258
	Radiator Cooler Service Manual..................................................261
	Notes...........................................................................266
5 Dust Control System...............................................................267
	Contents........................................................................269
	Dust Control System.............................................................271
		Dust Control Systems........................................................271
	Water Injection.................................................................272
		Water Tanks.................................................................272
		Water Injection.............................................................273
	Water Pump......................................................................277
		Pump Specifications.........................................................277
		Servicing Instructions......................................................277
		Parts List..................................................................278
		Replacing Piston Cup Seals..................................................279
		Replacing Suction and Discharge Valves......................................280
		Replacing Power End Bearings................................................281
		Recommended Lubricants......................................................283
	High Pressure Cleaner...........................................................284
		High Pressure Washdown (Motor and Pump).....................................284
		Pressure Washer Operation ..................................................285
		High Pressure Washdown (Motor and Pump).....................................288
	Foam System (Optional)..........................................................291
		Foam Pump...................................................................291
	Notes...........................................................................294
6 Mast / Rotary Drive / Pipe Rack...................................................295
	Contents........................................................................297
	Mast Weldment...................................................................299
		Mast Repair.................................................................299
	Weld Inspection Schedule........................................................300
		Mast Inspection.............................................................300
	Mast Assembly and Installation..................................................301
		Mast Assembly 15m...........................................................301
		Mast Pivot Caps.............................................................302
		Mast Elevate Cylinders......................................................303
		Angle Drilling..............................................................303
		Mast / Drill Without Mast...................................................304
		Mast Assembly...............................................................305
		Raising the Mast............................................................305
	Hoist / Pulldown Cylinder.......................................................307
		Feed Cylinder System........................................................307
		Feed Cylinder Removal.......................................................308
		Cylinder Repair.............................................................309
		Feed Cylinder – Installation................................................309
	Hoist / Pulldown Cable Adjustment...............................................310
		Auto Tensioning – Operating Principle.......................................311
		Auto Tensioning – Cable Removal, Installation and Adjustment................311
	Hoist / Pulldown Cable..........................................................313
		Wire Cable..................................................................313
	Rotary Drive....................................................................314
		Alignment Procedure.........................................................314
		Rotary Head – Wear Pads.....................................................315
		Rotary Drive – Removal from Mast............................................317
		Rotary Drive – Installation.................................................317
		Single Motor Rotary Drive Gearbox...........................................318
		Rotary Drive Gearbox........................................................320
		Rotary Head Bull Shaft Bearing Nut..........................................321
		Repair......................................................................322
		Main Shaft Bearing Preload Checking.........................................322
		Main Shaft Bearing Preload Setting..........................................322
		Intermediate Shaft Bearing..................................................323
		1. Disassembly Transmission.................................................325
		2. Assembly Transmission....................................................332
		Manufacturers Recommendations – Blast Hole Drilling Consumables ............350
		Air Swivel (Single Seal Style)..............................................351
		Rotary Drive Motor – Repair.................................................352
		Torque Limit Table Grade 8 UNC..............................................353
		Torque Limit Table Grade 8 UNF..............................................354
		Rotary Drive Motor..........................................................355
	Deck Wrench.....................................................................356
		Deck Wrench.................................................................356
	H.O.B.O Wrench..................................................................358
		H.O.B.O. Wrench.............................................................358
		Tong Dies...................................................................359
	Pipe Positioner.................................................................360
		Pipe Positioner.............................................................360
	Carousel Pipe Rack..............................................................361
		Carousel Pipe Rack..........................................................361
		Chain Drive – Adjustment / Replace..........................................361
		Pipe Rack Bearings – Replace................................................362
		Carousel Top Tube Bearing – Replace.........................................363
		Carousel Lower Bearing – Replace............................................365
		Upper Pivot Support Bearing.................................................366
		Carousel Pivot Support Upper Bearing – Replace..............................367
		Pivot Support Pipe Lower Bushing............................................368
		Carousel Pivot Support Lower Bearing – Replace..............................369
		Mid Point Carousel Pivot Support............................................370
		Carousel Rotate Motor.......................................................370
	Winch Assembly..................................................................371
		Precautions on the Use of Winches...........................................371
		Wire Rope...................................................................371
		Wedge Sockets...............................................................373
		Grooved Drums...............................................................374
		Plain (Smooth) Drums........................................................374
		Drums – Multiple Layers.....................................................374
	Bit Sub Length Adjustment.......................................................376
		Bit Sub Length Adjustment...................................................376
	Configuration Screen............................................................377
		Configuration – Drill String................................................377
	Configuration – Drill String....................................................378
		Configuration – Drill String................................................378
		Depth Position System – Linear Transducer ..................................379
	Notes...........................................................................382
7 Hydraulic Systems.................................................................383
	Contents........................................................................385
	Hydraulic Symbols...............................................................388
	Pressure Setting Sequence.......................................................390
		Pressure Setting Sequence...................................................390
	Hydraulic Tank..................................................................391
		Hydraulic Tank..............................................................391
		Return Hydraulic Filters....................................................392
	Main Return and Case Drain Filter...............................................393
		Main Return and Case Drain Filter...........................................393
		Routine Maintenance.........................................................394
	Main Hydraulic Pumps............................................................395
		Pump Identification.........................................................395
	Linde Bi-Directional Hydraulic Pumps............................................396
		Linde Hydraulics ...........................................................396
		Port and Valve Identification ..............................................397
		Linde Hydraulics Schematic..................................................398
	Right Track / Hoist Pulldown Pump...............................................399
		Main Pump Adjustments.......................................................399
		Setting The Hydraulic Neutral...............................................401
	Linde Bi-Directional Hydraulic Pumps............................................402
		Regulation ‘Begin’ Adjustment...............................................402
		High Pressure Relief Valves ................................................404
		Pressure Override (POR) Adjustment..........................................405
	Charge Filter...................................................................406
		Routine Maintenance.........................................................406
		Changing Filter Elements....................................................411
	Loop Filters....................................................................408
		Routine Maintenance.........................................................408
		Changing Filter Elements....................................................407
	Main Pump.......................................................................412
		Main Pump Major Components and Rotary Group.................................412
		Main Pump Piston Shoe and Thrust Washer Details.............................413
	Main Pump Shaft Seal Replacement................................................414
		Disassembly Procedure.......................................................414
		Assembly Procedure..........................................................415
	Main Pumps Circuit..............................................................416
		Main Pumps Circuit..........................................................416
		Basic Left Track / Rotation Pump Circuit....................................417
	Rotation Circuit................................................................418
		Rotation Circuit............................................................418
	Rotary Drive Gearbox Motor......................................................422
		Rotary Drive Gearbox Motor – Displacement Adjustment Procedure..............422
		Procedure for Adjusting the HMA-02 Displacement.............................423
	Rotary Drive Gearbox Pump Shaft Seal Replacement................................425
		Disassembly and Assembly Procedure..........................................425
		Assembly Procedure..........................................................426
	Rotary Drive Gearbox Motor......................................................427
		Troubleshooting.............................................................427
	Right Track / Pulldown and Hoist Circuit........................................429
		Right Hand Main Pump Basic Operation........................................429
		Hoist / Pulldown Cylinder Counterbalance Valve..............................431
	Tram Circuit....................................................................432
		Tram Circuit................................................................432
	Auxiliary Pump Circuit..........................................................434
		Auxiliary Pump..............................................................434
	Auxiliary Pump Shaft Seal Replacement...........................................436
		Disassembly Procedure.......................................................436
		Assembly Procedure..........................................................436
	Auxiliary Pump Circuit..........................................................438
		LP Control Assembly.........................................................438
		Shaft Seal Change...........................................................439
	Mast, Jacks, Winch and Water Valve..............................................440
		Load Sense..................................................................440
	Mast, Jacks, Winch and Water Injection Circuit..................................442
		K170........................................................................442
		Jack Control and Mast Elevating Circuit.....................................443
	Jacks and Mast / Water and Winch................................................445
		Jack Control and Mast Elevating Control Valve...............................445
	Jacks and Mast / Water Injection and Winch......................................446
		Winch Section...............................................................446
		Jack Control and Mast Elevating Control Valve...............................447
		Proportional Pressure Reducing Valve........................................448
	Counterbalance Valves...........................................................449
		Counterbalance Valve Adjustments............................................449
	Levelling Jack Cylinders........................................................451
		Counterbalance Valve Adjustments............................................451
	Mast Elevating Cylinders........................................................453
		Counterbalance Valve Adjustments............................................453
	Auxiliary Functions Circuit.....................................................456
		Auxiliary Functions Circuit.................................................456
	Auxiliary Functions and Mast Valves.............................................458
		Auxiliary Functions and Mast Valves.........................................458
	Auxiliary Pump Circuit..........................................................460
		Non Load Sense Auxiliary Circuit............................................460
	PWM Proportional Pilot Valves...................................................461
		PWM Proportional Pilot Valves...............................................461
	Hydraulic Operated Breakout Wrench..............................................465
		Setting of H.O.B.O. Sequence Valves.........................................465
	Brake, Drill / Tram Solenoid Valve..............................................466
		Brake, Drill / Tram Solenoid Valve..........................................466
	Hoist / Pulldown Cable Adjustment with Auto Tension.............................469
		Cable Tensioner Circuit  ...................................................468
	Hydraulic Systems...............................................................470
		Left and Right Hand Charge Pumps and A/C Pump...............................470
		Hydraulic Gear Pumps – Repairs, Operation, Specifications and Adjustment....470
		Hydraulic Gear Pumps – Shaft Seal Removal and Replacement...................471
		Tool List...................................................................472
	Cooler Fan Circuit..............................................................473
		Fan Motor Circuit...........................................................473
		Basic Cooler Fan Circuit....................................................475
	Cooler Fan Motor................................................................476
		Hydraulic Motor.............................................................476
	Hydraulic Thermostatic Valve....................................................480
		Hydraulic Cooler – Thermal Valve............................................480
	Central Lube....................................................................481
		Auto Lube...................................................................481
	Water Pump Motor................................................................482
		Water Pump Motor Repair Information.........................................482
		Shaft Seal Repair...........................................................483
	Hydraulic Cylinder Repair.......................................................487
		Hydraulic Cylinders.........................................................487
		General Information.........................................................488
		H Head......................................................................490
		N Head......................................................................491
		Z Head......................................................................492
		N Head......................................................................493
		K Head......................................................................494
		M Head......................................................................495
		Z Piston....................................................................496
		Z Piston (Threaded).........................................................497
		H and K Piston..............................................................498
		M Piston....................................................................499
		Z Piston....................................................................496
		N Piston....................................................................502
8 Electrical Components.............................................................503
	Contents........................................................................505
	Jump Starting...................................................................509
		Jump Starting...............................................................509
	Batteries.......................................................................511
		Batteries...................................................................511
	Welding Precautions.............................................................512
		Welding Precautions.........................................................512
	General Arrangement Layout......................................................513
		General Arrangement Layout..................................................513
	Flow Monitor....................................................................515
		Functions and Features......................................................515
		Mounting....................................................................516
		Set-Up and Settings for Water...............................................517
		Operation and Maintenance...................................................519
		Technical Data..............................................................520
	Limit Switch....................................................................521
		Limit Switch................................................................521
	Level Sensor....................................................................522
		Introducing Level Sensor....................................................522
	Compressor Temperature Switches – Shut Down.....................................524
		Compressor Temperature Switches.............................................524
	Air Indicators Engine and Compressor – Alarm....................................525
		Air Filter Indicator Switches...............................................525
	Air Indicators Engine and Compressor – Shutdown.................................526
		Air Filter Indicator Switches...............................................526
	Differential Pressure Switches..................................................527
		Hydraulic Filter Indicator Switches.........................................527
	Compressor Temperature Transducer...............................................529
		Compressor Temperature Transducer...........................................529
	Measured Signal Converter for Temperature Sensors...............................530
		Operating Instructions .....................................................530
	40 Bar Electronic Pressure Transducer ..........................................532
		Description.................................................................532
	250 Bar Electronic Pressure Transducer .........................................534
		Description.................................................................534
	600 Bar Electronic Pressure Transducer .........................................536
		Description.................................................................536
	Drill Dashboard ................................................................537
		General Information.........................................................537
		LED Status..................................................................539
		Dashboard...................................................................539
		Login Screen................................................................540
		Login.......................................................................540
		Drill Bit Settings..........................................................541
		Hour Meters.................................................................542
		Tram Screen.................................................................543
		Tram Function Interlocks....................................................544
		Artificial Horizon Gauges...................................................546
		Level Screen................................................................547
		Inclinometers...............................................................548
		Tram Inclinometer...........................................................549
		Levelling Inclinometer......................................................550
		Levelling Parameters / Auto Level...........................................551
		Auto Level..................................................................554
		Auto Mast / Manual Mast Operation...........................................555
		Auto Mast ..................................................................556
		Auto Mast Info..............................................................557
		Auto Mast – Angle Sensor....................................................558
		Drill Screen................................................................561
		Depth System Panel..........................................................562
		Pull Down Gauge Operation...................................................563
		Compressor Gauge Operation..................................................563
		Drill Status................................................................564
		Interlock Override  ........................................................565
		Drill Mode Interlocks.......................................................566
		Interlocks  ................................................................567
		Tram Interlocks.............................................................568
		Pipe In Hole................................................................568
		Virtual Feed (Pulldown) Stop  ..............................................569
		Virtual Hoist Stop..........................................................570
		Depth System................................................................571
		Depth System – Linear Transducer............................................572
		Depth Position System – Linear Transducer...................................573
		Carousel Interlock..........................................................575
		Auto Drill..................................................................576
		Engine Screen...............................................................577
		Start Interlock Display.....................................................578
		Event Screen................................................................579
		Event Acknowledgement.......................................................581
		Status Screen...............................................................582
		Sub Screen – Gauges.........................................................583
		Sub Screen – Network........................................................584
		Sub Screen – Input..........................................................585
		Sub Screen – Input – Cab....................................................586
		Sub Screen – Input – Mast...................................................587
		Sub Screen – Input – Output.................................................588
		Cable Break Detection ......................................................589
		Help Screen  ...............................................................590
		Help Screen – Icons   ......................................................591
		Configuration Screen .......................................................599
		Configuration Screen Lubrication............................................600
		Configuration – Depth.......................................................601
		Calibration.................................................................602
		Configuration – Depth System................................................603
		Configuration – Inclinometers...............................................606
		Configuration – Auto Drill..................................................607
		Overrides...................................................................608
		CAN-Bus Network.............................................................609
		Setting Node ID and Baud Rate...............................................611
		CAN-Bus Network – Data Transmission.........................................612
		CAN-Bus Network – Electrical Trouble Shooting...............................613
		Mast Removed Switch ........................................................616
		Installing a PCI CAN Card in the Monitor ...................................617
		Installing CF Card..........................................................621
		Accessing Special Functions.................................................624
		Accessing Windows ..........................................................625
		User Database...............................................................626
		Add a New User .............................................................627
		File Export.................................................................628
		Procedure to Backup Log Files of the Monitor................................630
		Access Levels...............................................................631
		Updating of Manuals in the Monitor..........................................632
		Manual Update...............................................................634
		Shutting Down and Isolation ................................................636
	Assembling Head Speed Proxy.....................................................637
	Notes...........................................................................690
9 Lubrication & Preventive Maintenance..............................................691
	Contents........................................................................693
	Filter Locator..................................................................697
		Filter Locator Assembly.....................................................697
	Central Lube System.............................................................698
		Central Lube System.........................................................698
		Hydraulic Control Schematic.................................................699
		Auto Lube...................................................................699
		Central Lube System Circuit.................................................700
		Central Lube Tank Assembly..................................................701
		Installation................................................................702
		Operation...................................................................704
		Central Lube Pump...........................................................706
		Technical Data .............................................................706
		Troubleshooting.............................................................707
		Service.....................................................................708
		Reciprocator Repair.........................................................710
		Displacement Pump Repair....................................................714
		Reciprocator Parts..........................................................717
		Instructions – Vent Valve...................................................718
		Basic Operating Principles of Auto Lube Injectors...........................719
		SL – V and SL – V XL Injectors .............................................719
		SL – 1 and SL – 11 Injectors................................................720
		SL – 32 Injectors...........................................................721
		Typical Grease System Circuit ..............................................722
		First 50 Hour Service.......................................................723
		First 250 Hour Service and Every 500 Hours After............................723
		Lube Faults / Operation.....................................................724
		Auto Lube Timer.............................................................725
		Auto Lube Pressure..........................................................725
	Hammer Oil System...............................................................726
		Hammer Oil System Assembly..................................................726
		Hammer Oil Tank Assembly....................................................727
	Hammer Oil Pump.................................................................728
		Operation...................................................................728
	Hammer Oil......................................................................729
		Troubleshooting.............................................................729
		Air Motor and Throat Service................................................730
		Displacement Pump Service...................................................734
		Parts List..................................................................735
		Parts Drawing...............................................................736
		Dimensions..................................................................737
		Technical Data..............................................................737
	Air Service Units...............................................................738
		Air Service Units...........................................................738
		Filter / Regulator / Lubricator.............................................738
		Filter Maintenance and Repair...............................................739
		Regulator Maintenance and Repair............................................740
		Lubricator Maintenance and Repair...........................................741
	Pipe Thread Lubricator..........................................................742
		Air Operated Pipe Thread Pump...............................................742
	Lubrication and Preventive Maintenance..........................................750
		General Lubrication.........................................................750
		Equipment Lubrication.......................................................750
		Care of Lubrication Points..................................................750
		Safety......................................................................751
		Isolation – Battery Switch..................................................752
		Track Gear..................................................................753
		Engine Maintenance..........................................................754
		Air Cleaners................................................................755
		Air Filter Elements.........................................................755
		Alternator Maintenance .....................................................755
		Compressor Maintenance......................................................756
		Pump Drive and Drive Shaft Maintenance .....................................756
		Cooler Packs................................................................759
		A-frame and Pivot Point Maintenance.........................................760
		Pulldown and Hoist Ropes and Sheaves Maintenance............................760
		Rotary Head Maintenance ....................................................760
		Hydraulic System Maintenance................................................762
		Hydraulic Maintenance.......................................................762
		Water Pump Maintenance .....................................................762
		Cab Maintenance ............................................................762
		Air Conditioner Maintenance ................................................764
		Battery Maintenance.........................................................764
		Lubrication System Maintenance .............................................764
		Fire Suppression Maintenance ...............................................764
		Drill Folding Stairway – Inspection Requirements............................766
	Weld Inspection Schedule........................................................767
	Lubrication Recommendations for Warmer Climates.................................768
		Lubrication Recommendations for Warmer Clients..............................768
	Lubrication and Maintenance Chart...............................................769
		Lubrication and Maintenance Schedule........................................769
		Lubrication and Maintenance Notations.......................................772
	Lubricant Specifications........................................................773
		Hydraulic System............................................................773
		Compressor Lubricant Specifications  .......................................773
		Lubricating Grease..........................................................774
		Gear Lubricant..............................................................774
		Scheduled Oil Sampling Analysis.............................................774
	Preventive Maintenance – Weld Inspection........................................775
		Lubrication and Preventive Maintenance......................................775
	Preventative Maintenance – Bolted Joints........................................776
		Bolted Joint Maintenance for Rotary Drills..................................776
		SAE Recommended Torque Values...............................................778
		NORD – LOCK Washers.........................................................778
		Critical Fastener ID and Inspection Schedule................................779
	Critical Fastener Torque Values.................................................780
		MD6240C.....................................................................780
	Notes...........................................................................782

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V