CAT MD6640 Blast Hole Drill Operation & Maintenance Manual PDF

Description

CAT MD6640 Blast Hole Drill Operation and Maintenance Manual SN 2U70X59 141372 – PDF DOWNLOAD

FILE DETAILS:

CAT MD6640 Blast Hole Drill Operation and Maintenance Manual SN 2U70X59 141372 – PDF DOWNLOAD

Language : English
Pages :132
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT MD6640 Blast Hole Drill Operation and Maintenance Manual SN 2U70X59 141372 – PDF DOWNLOAD

Introduction
GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.
• A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Caterpillar Global Mining parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

‘Caterpillar Global Mining, LLC
Mining Products Division
3501 S FM 1417
Denison, TX 75020
903-786-9621

• The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously.
• Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT MD6640 Blast Hole Drill Operation and Maintenance Manual SN 2U70X59 141372 – PDF DOWNLOAD

MD6640 BLAST HOLE DRILL 1
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
MAST 22
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 28
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLES 30
OPERATOR’S CONTROL CONSOLE – OVERVIEW 30
LEFT CONTROL CONSOLE 31
LEFT CONTROL CONSOLE – OVERVIEW 31
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION 32
OPERATING MODE SELECTOR SWITCH 32
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH 32
HOIST BRAKE SWITCH 33
MAIN AIR VALVE SWITCH 33
DEPTH INDICATOR RESET PUSH-BUTTON 33
EMERGENCY STOP PUSH-BUTTON 34
BIT VIEW HATCH SWITCH 34
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH 34
ROTARY DRIVE SPEED SELECTOR SWITCH 35
HOIST/PULLDOWN RHEOSTAT 35
DUST CONTROL ON/OFF SWITCH — OPTION 35
DUST CURTAIN SWITCH — OPTION 35
DUST CONTROL FLOW CONTROL — OPTION 36
UNDER DECK SPRAYERS — OPTION 36
RIGHT CONTROL CONSOLE 37
RIGHT CONTROL CONSOLE – OVERVIEW 37
PIPE POSITIONER SWITCH 38
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST 38
ROTARY SPEED POTENTIOMETER 39
DUST SEAL SLIDER SWITCH 39
PROPEL SPEED RANGE SELECTOR SWITCH 39
HORN PUSH-BUTTON 39
TOOL WRENCH SWITCH 39
BREAKOUT WRENCH SWITCH 40
PIPE RACK SELECTOR SWITCH 40
LEVELING JACK CONTROL SWITCHES 40
AUTO LEVEL SWITCH 40
AUXILIARY CONTROL CONSOLE 42
EXTERIOR LIGHTS 42
TRAIL CABLE TRIP PUSH-BUTTON 42
FLOOR DEFROST SWITCH 43
HEATER / VENT / AIR CONDITIONER CONTROLS 43
BOARDING STAIRS SWITCH 43
RADIO / CASSETTE PLAYER 43
OPERATOR’S DISPLAY 44
OPERATOR’S DISPLAY MONITOR 44
DISPLAY AREA & INDICATORS 44
DISPLAY SCREENS 45
TITLE SCREEN 45
LEVELING SCREEN 46
STATUS SCREEN 46
ACTIVE ALARM 47
STATUS SCREEN with Pop-up Ribbon 47
ALARM HISTORY 48
HELP NAVIGATION 48
PLC DIAGNOSTICS 49
CALIBRATION and LIMITS 49
OPERATING HOURS 50
FIELD TESTS 50
MACHINERY HOUSE CONTROLS 51
LIGHTING LOAD CENTER 51
LIGHTING LOAD CENTER 51
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 52
CONTROLS LOCATED ON LOW VOLTAGE CABINET 52
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 53
TYPICAL PROGRAMMABLE CONTROL CABINET 53
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 53
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 53
MISCELLANEOUS CONTROLS 54
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 54
Hydraulic Reservoir Remote Fill Control Panel 54
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 54
PORTABLE REMOTE PROPEL STATION 54
RADIO REMOTE PROPEL STATION (OPTIONAL) 55
PRESTART CHECKS 57
EXTERNAL INSPECTION 57
ONBOARD INSPECTION 59
PRESTART LUBRICATION 61
START-UP 62
MACHINE START UP 62
MACHINERY CHECK 63
BREAK-IN OF NEW COMPONENTS 63
ROTARY DRIVE UNIT BREAK-IN 63
HOIST/PULLDOWN GEARCASE BREAK-IN 63
ELECTRIC MOTOR BREAK-IN 63
OPERATION 64
PROPELLING 64
DEFINITIONS 64
PROPEL PROCEDURE 65
STRAIGHT PROPEL – FORWARD OR REVERSE 66
GRADUAL RIGHT HAND TURN 67
GRADUAL LEFT HAND TURN 67
COUNTER-ROTATION LEFT HAND TURN 68
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS 68
TOWING PROCEDURE 70
TOWING PROCEDURE 70
CABLE REEL OPERATION 72
LEVELING 73
MAST RAISING AND LOWERING 74
MAST RAISING 75
MAST STATUS SCREEN 76
MAST LOWERING 77
PULLDOWN MACHINERY OPERATION 78
AUXILIARY WINCH OPERATION 79
PIPE RACK OPERATION 80
PIPE RACK OPERATION 81
TOOL HANDLING 83
PIPE LOADING AND UNLOADING 83
DRILL TOOL STRING ASSEMBLY 85
TOOL STRING 85
STABILIZER INSTALLATION 86
BREAKOUT WRENCH OPERATION 90
DRILL TOOL STRING DISASSEMBLY 91
ADDING ADDITIONAL DRILL PIPE 93
REMOVAL OF MULTIPLE SECTION DRILL PIPE 94
ANGLE DRILLING 95
ANGLE DRILLING EQUIPMENT 95
PIPE POSITIONER 96
JIB CRANE 97
DUST SUPPRESSION SYSTEM OPERATION 98
WATER INJECTION SYSTEM 99
DRILLING 100
VERTICAL DRILLING 100
STARTING THE HOLE (COLLARING) 101
NORMAL DRILLING 102
ENDING THE HOLE 104
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 105
DRILLING DIFFICULT FORMATIONS 105
UNCONSOLIDATED MATERIALS 106
WET OR STICKY FORMATIONS 108
ANGLE DRILLING 109
PROGRAMMED DRILL CONTROL DRILLING 110
PREPARING TO MOVE 111
MACHINE SHUTDOWN 112
SHUT DOWN PROCEDURE 112
SHORT TERM STORAGE 113
LONG TERM STORAGE 114
ATTENDED LONG TERM STORAGE 115
UNATTENDED LONG TERM STORAGE 115
TOOL RECOVERY 116
DRILL STABILITY CHARTS 118
Drill Stability Chart – Special Propel Conditions 118
Drill Stability Chart – Typical Propel Conditions 119
TYPICAL MACHINE SPECIFICATIONS 120
GENERAL ESTIMATED COMPONENT WEIGHTS 122

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M