CAT Plow Gearbox KP-30 CST Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Plow Gearbox KP-30 CST Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Plow Gearbox KP-30 CST Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter provides you with important information that facilitates work with this manual. In addition, you are given information on the structure of this manual and the symbols and characters used.

Before starting work

Applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of gearbox used. Failure to do so can result in a safety hazard for yourself and others. Make sure that the data on the gearbox complies with the data given in the operating manual.

Gearbox type

This operating manual is designed for:
Gearbox KP-30 CST
Serial number: 1949 019 000 00 00

TABLE OF CONTENTS:

CAT Plow Gearbox KP-30 CST Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Characters and symbols used 14
2 Your safety
Personnel 23
Installation and repair 23
Operating conditions 24
Intended use 24
Unauthorized use 24
Ambient conditions 24
Prerequisites for operation 25
Safety instructions 26
3 Storage and transport
Storage 33
Storage of the equipment 33
Transport 34
Load units; dimensions and weights 34
Before transport 34
Transport diagram for the gearbox KP-30 CST 35
4 Installation
Installing the gearbox 43
Cooling water supply 44
Drive connection assembly 44
Electric motor 46
How to put the gearbox into service 47
Before start-up 47
Start-up 410
Test run 410
Dismantling and removing equipment 411
Important instructions for dismantling 411
Bucyrus Europe GmbH, Lünen 2010E
Contents
Gearbox KP-30 CST
5 Operation
Maintenance of the gearbox 53
Checking the bolted/screw connections 53
Checking the oil level 53
Taking oil samples 54
Changing the oil 55
Maintaining filters and breather plug 56
Maintenance of the hydraulic system 58
Checking the gearbox bearings 58
Cleaning the gearbox housing 58
How to replace defective components 59
Replacing the high-pressure filter 510
Servo valve 511
Pressure sensor PDS 100 513
Input speed sensor 513
Temperature sensor PT 100 514
Output speed sensor 514
Gearbox in emergency operation 516
Emergency operation with internal pressure pump 516
Emergency operation with hand pump 518
Hand pump 519
How to operate the hand pump 519
Emergency operation 520
Chain tensioning 520
Troubleshooting 521
Hydraulic system troubleshooting 521
Gearbox troubleshooting 521
6 Technical data
Technical data sheet 63
Main dimensions and connections 64
Performance data 66
Input speed n1 = 1480 rpm, 50 Hz 66
Input speed n1 = 1780 rpm, 60 Hz 67
Technical description 68
Description of the gearbox KP-30 CST 68
Explanations concerning the supply unit 610
CST system description 613
Function and method 613
Hydraulic control of the CST gearbox 615
General 615
System pressure 615
Pressure regulation during normal operation 615
Control process 615
Emergency operation with functioning internal piston pump 616
Bucyrus Europe GmbH, Lünen 2010E
Contents
Doc no: 1949 019 000 BA 00 VPSV / 04
Hydraulic control plate 617
Hydraulic diagrams 618
Normal operation 619
Emergency operation 620
Emergency operation with hand pump 621
Venting the coupling 622
Accessories 623
Value transmitter (oil level and oil temper) 623
Hose connection for oil drainage 623
Tightening torques 624
Screws with metric ISO thread 624
Oil levels and oil quantities 625
Oil dipstick 625
Oil level marks 625
Oil quantities 626
Permissible media 627
Oil recommendations for CST gearboxes 627
Requirements for gear oils used in CST gearboxes 627
Cooling water quality requirements 629
Greases and lubricating pastes 630
Marking of the gearbox 632
7 For your information
Service addresses 73
Europe 73
North America, Canada, South America 74
Australia 74
Africa 74
Asia 75
Standards and directives 76
Referenced national standards and guidelines 76
Referenced European standards and directives 76
Bucyrus Europe

IMAGES PREVIEW OF THE MANUAL:

CAT PLOW GEARBOX KP-30 CST OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M