CAT PMC™ Evo-S Control System EL2000 Operating & Maintenance Manual – PDF DOWNLOAD

Description

CAT PMC™ Evo-S Control System EL2000 Operating & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

CAT PMC™ Evo-S Control System EL2000 Operating & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 272
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT PMC™ Evo-S Control System EL2000 Operating & Maintenance Manual – PDF DOWNLOAD

System Overview:
1.2.1 PLC:
The system core is the Rockwell PLC which oversees basic operation and safety. The PLC communicates exclusively using Ethernet to all peripheral equipment, including sensors, actuators, high level automation, and other On and Off-board systems. The majority of control data is routed internally on the shearer through a network of CIOS assemblies. CIOS comprises of a flexible arrangement of plugable units, allows wiring to sensor and actuator wiring to be routed efficiently in localised groups. The CIOS modules may be used both externally as intrinsically safe (IS) devices, or used within the control compartments in an explosion protected environment (FLP).

Scope of Control:

• The PLC is responsible for the monitoring of all machine health and safety
  transducers. PMC-S monitors numerous intrinsically safe pressure, flow, level,
  temperature, angle and strain transducers. These sensors are used to monitor
  properties such as gearbox / reservoir fluid levels, oil temperatures and surface
  temperatures. The data from these transducers provides warning and protection
  against abnormal operating conditions hazardous to operators, and the longwall
  environment.
• Actuators are controlled by the PLC logic and depend on exhaustive interlocking
  requirements of machine functions and sensors. The main areas of interestbeing Motor start / stop, Hydraulic actuators, Haulage Drive signals, and water circuit controls.
• All on-board sensors, actuators, systems and components are monitored exclusively by the PLC application.

TABLE OF CONTENTS:

CAT PMC™ Evo-S Control System EL2000 Operating & Maintenance Manual – PDF DOWNLOAD

1 PMC-S Control System 6
1 1 General Features 6
1 2 System Overview 7
1 2 1 PLC 7
1 2 2 Automation IPC 8
1 2 3 Keypad 9
1 2 4 Electrical Systems and Equipment 12
1 2 5 Contactors 13
1 2 6 Motors 13
1 2 7 Haulage 15
1 2 8 Encoder 17
1 2 9 Pre Start Warning Alarm 18
1 2 10 Door Push Buttons 18
1 2 11 Solenoid Controls 18
1 2 12 Pilot Circuit 18
1 2 13 Earth Leakage Monitoring 20
1 2 14 Methane Monitoring 21
1 3 Operating Procedure 22
1 3 1 Visible Disconnect 22
1 3 2 Operator Control Modes 23
1 3 3 Motor Start / Stop Operation 30
1 3 4 Hydraulic Function Operation 34
1 3 5 Haulage Operation 38
1 4 Man Machine Interface 43
1 4 1 Display Page Formats 43
1 4 2 Page Navigation 45
1 4 3 Status Indication by Colour 51
1 4 4 Page Descriptions 52
1 4 5 Device Module Set up 89
1 4 6 Setting up MAC Table 99
1 4 7 Software Installation MMC 102
1 4 8 Web browser Installation 113
1 4 9 Software Revision Check 115
1 4 10 Parameter Management 118
1 4 11 Breuer Drive Page Enhancements 126
2 Control System: Automation 130
2 1 Introduction and Purpose of Auto Steering 130
2 1 1 Machine Automation Information 130
2 2 Machine Dimensions 130
2 2 1 Device Positions 132
2 2 2 Machine and Drum Positions 133
2 3 Machine Position Encoders 134
2 3 1 Overview and Commissioning 134
2 3 2 Machine Angle Measurement 136
2 3 3 Ranging Arm Potentiometers 138
2 4 General Operation Overview 140
2 4 1 Communication Layout 141
2 4 2 Shearer Radio Transmitter Operation Overview 141
2 4 3 Haulage Overview 143
2 4 4 Status Beacons 143
PMC™ Evo-S Control System EL2000
Media-ID: EM028765-03-EN / Caterpillar Global Mining Europe GmbH 2019 ©
Table of content
2 4 5 Drum Modes and Automation Methods 144
2 5 Automation Zones 151
2 5 1 Face Settings Zones 152
2 5 2 Drum Automation Zones 152
2 5 3 Cowl Automation Zones 154
2 6 State based Automation 155
2 6 1 State Automation Overview 155
2 6 2 Automation State Table Description 156
2 6 3 Automation State Quick Guide 158
2 7 Automation Configuration Options 161
2 7 1 Ranging Arm Control Set Up 161
2 7 2 Gain Definitions 165
2 7 3 Limit Definitions 169
2 7 4 Ranging Arm Hydraulic Boost 174
2 8 Anti-Collision Drum Raise Inhibit 176
2 9 LongwallFusion Face Alignment 178
2 10 Enhanced Horizon Control 187
2 11 Extended Functions 187
2 11 1 Encoder Fail Detect 187
2 11 2 Ranging Arm Gear Mesh Enhancement 188
2 11 3 Ranging Arm Levelling 192
2 11 4 Thermal Inclinometer Enhancement 194
2 11 5 Water Exclusion Zone Enhancement 199
2 11 6 Boil Overtension Limit Switch 200
2 12 Remote Control 204
2 12 1 System Overview 204
2 12 2 Display 205
2 12 3 Operator Modes 206
2 12 4 Visualisation 206
2 12 5 Communications Monitoring 209
2 12 6 Tilt / Drop Detection 210
2 12 7 Handset Display 210
2 12 8 Radio Handset Messaging 211
3 Faults and Alarms 214
3 1 Introduction 214
3 2 Keypad Overview 215
3 3 Display Pages Overview 216
3 4 Display Pages Menu Overview 217
3 5 Faults, Alarm and Event Handling 218
3 5 1 Faults Overview 221
3 5 2 Fault Actions 225
3 5 3 Fault Descriptions 228
3 6 Inactive Functions / Transducers 229
3 7 Logged Faults, Alarms and Events 231
3 8 MMC Fault Management 233
3 8 1 Fault List 233
3 8 2 Fault Description Window 234
3 8 3 Navigation 235
3 8 4 Flow Chart 235
PMC™ Evo-S Control System EL2000
Media-ID: EM028765-03-EN / Caterpillar Global Mining Europe GmbH 2019 ©
Table of content
4 Appendix 236
4 1 PMC™ Evo-S Commissioning Menu Pages 236
4 2 PMC™ Evo-S Commissioning Automation Pages 237
4 3 Faults, Alarms and Events 247
4 3 1 Machine Event Messages 248
4 3 2 Machine Fault Messages 249
4 3 3 Machine Alarm Messages 264
4 3 4 State Automation Faults 268
4 3 5 State Automation Alarms 270

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

https://vimeo.com/878212742?share=copy

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V