Cat Rotary Track Drill HPR6030 Terex Hydraulic Rock Drill Service Manual – PDF DOWNLOAD
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Cat Rotary Track Drill HPR6030 Terex Hydraulic Rock Drill Service Manual – PDF DOWNLOAD
Part No. 431415
Description
Cat Rotary Track Drill HPR6030 Terex Hydraulic Rock Drill Service Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Rotary Track Drill HPR6030 Terex Hydraulic Rock Drill Service Manual – PDF DOWNLOAD
Introduction:
This construction of HPR series drills includes all the updates in the second generation of TEREX Reedrill rock drills. Fewer parts, no side rods, detachable remote charging accumulators, and more efficient hammer cycle. The “HPR6030″ drill is most effectively used in conjunction with 60mm drill string. Drill hammer output is matched to the drill string to provide the lowest cost of operation at optimum penetration. Most applications will be associated with hole diameters of, 4″ – 5-1/2” (102 – 140mm) in benching
Safety Instructions:
Before Operation
• Do notify the owner of overhead or underground power lines before drilling. Be sure to comply with all local regulations regarding safe operating distances from power lines. See table 1-1 for general guidelines for safe distances from high voltage lines
• Do study this manual and fully understand the controls.
• Do be sure all safety guards are securely in place.
• Do wear safety helmet, glasses and hearing protection when operating or working on machine.
• Do be sure all personnel are clear of the machine and work area before starting the engine or
operating machine.
• Do be sure drill area is clear of all obstructions before operating machine.
• Do attach safety chain when using towbar.
• Do Not operate machine with:
• Hydraulic or air leaks
• Broken or damaged electrical wiring or components
• Damaged hydraulic hoses or fittings
• Worn or damaged parts
TABLE OF CONTENTS:
Cat Rotary Track Drill HPR6030 Terex Hydraulic Rock Drill Service Manual – PDF DOWNLOAD
HPR6030 Service (431415).pdf...................................... 0 Introduction.................................................. 4 Table of Contents............................................. 5 Index to Figures.............................................. 7 Section 1 - Safety............................................ 10 Overview of Potential Hazards............................. 11 Safety Instructions....................................... 12 Section 2 - General Maintenance............................... 16 Operation & Maintenance................................... 17 Start-Up Procedure.................................... 17 Operating Tips........................................ 17 General Maintenance Tips.................................. 18 Accumulator Pressures................................. 18 Contamination......................................... 18 Major Repairs......................................... 18 Preventive Maintenance.................................... 19 At the beginning of every shift:...................... 20 Every Two Hours:...................................... 20 Every Week or Every Time the Shank is Changed:........ 20 Every 500 Hours or 3 Months:.......................... 20 Section 3 - Troubleshooting................................... 22 Section 4 - Drill Repair...................................... 30 General Tips on Drill Overhaul............................ 31 Tools Required............................................ 32 Seal Installation Tool.................................... 33 Special Tools............................................. 34 Drill Torque Specifications............................... 38 Removal of Drill from the Feed............................ 39 Installation of Drill on the Feed......................... 41 Drill Disassembly......................................... 43 General Information................................... 44 Water Swivel Assembly - Removal....................... 44 Water Swivel Housing - Repair......................... 45 Rotation Motors - Removal............................. 46 Rotation Cover - Removal.............................. 48 Rotation Housing - Internal Parts..................... 49 Chuck Driver & Pinion Gears - Removal & Inspection.... 50 Chuck Driver Bearing Plate - Removal & Inspection..... 51 Thrust Washer - Inspection............................ 52 Cylinder - Internal Parts............................. 53 Cylinder - Component Parts............................ 54 Backhead - Removal and Inspection..................... 54 Hammer and Bushings - Removal and Inspection.......... 54 Shuttle Valve - Removal and Inspection................ 57 Shuttle Valve - Internal Parts........................ 59 Accumulator - Internal Parts.......................... 63 Accumulators - Removal................................ 64 Accumulators - Disassembly and Inspection............. 65 Drill Assembly............................................ 67 Cylinder - Internal Parts............................. 67 Rear Cylinder Bushing and Backhead - Installation..... 68 Hammer - Installation................................. 71 Front Cylinder Bushing - Installation................. 74 Accumulator - Internal Parts.......................... 77 Accumulators - Assembly and Installation.............. 78 Shuttle Valve - Internal Parts........................ 81 Shuttle Valve - Assembly.............................. 82 Shuttle Valve - Installation.......................... 85 Rotation Housing - Internal Parts..................... 91 Rotation Housing - Assembly........................... 92 Chuck Driver - Assembly............................... 96 Rotation Motors - Installation........................101 Water Swivel - Assembly...............................103 Water Swivel and Shank - Installation.................107 Section 5 - Charging the Accumulators.........................110 Requirements..............................................111 Procedure.................................................112 Checking the Accumulator Charge Pressure..................113 Accumulator Charge Kit....................................116 Section 6 - Specifications....................................118 Hydraulic Oils for Percussion Drills......................119 Hydraulic Drill Rotation Unit Lubrication.................120 Grease Lubrication with a Hand Grease Gun.............120 Frequency.............................................120 Grease Specifications.................................120 HPR6030 Wear Tolerances (60mm shank)......................121 Maintenance Record........................................126
CAT ROTARY TRACK DRILL HPR6030 TEREX HYDRAULIC ROCK DRILL SERVICE MANUAL – PDF DOWNLOAD:
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