Cat Rotary Track Drill MD6240 SKF-12 Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Rotary Track Drill MD6240 SKF-12 Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
Safety Information
This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage
WARNING: BEFORE STARTING ENGINE:
• Study Operator and Service Manuals
• Study Engine Operator and Maintenance Manual
• Practice All Safety Precautions
• Make Pre-Operation Check
• Learn Controls Before Operating
WARNING:
DO NOT use this machine for any other purpose than blasthole drilling. The Infi nity Series rotary blasthole drill is designed for blasthole drilling purposes only. Any other use could result in personal injury and/or property damage and will void the warranty.
CAUTION:
Each person performing service work must be satisfi ed that they have adequate knowledge and training to perform the required tasks. A thorough understanding of hydraulic and pneumatic systems as well as electrical and mechanical knowledge and experience is required.
This manual is furnished with your Infi nity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition.
This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs.
Should further information be desired or should particular problems arise which are not covered suffi ciently in this manual, the matter should be referred to manufacturer.
The descriptions and specifi cations contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation.
The descriptions and specifi cations contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation. It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations.
Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine. It is your responsibility to know the manufacturer’s specifi c requirements, government regulations, required precautions and any work hazards which may exist.
You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions. Keep all children, visitors, and untrained personnel away from the equipment.
It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
TABLE OF CONTENTS:
Cat Rotary Track Drill MD6240 SKF-12 Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
SKF-12 Infinity Blasthole Drill Serial No.1K68X49 Service Manual.pdf.................................. 0
SKF-12 Infinity Blasthole Drill Serial No.1K68X49 Service Manual.................................. 2
Parts Ordering and Product Support............................................................ 4
Safety Information............................................................................ 5
Contents...................................................................................... 6
Page Int-5................................................................................ 6
Page Int-6................................................................................ 7
Page Int-7................................................................................ 8
Page Int-8................................................................................ 9
Page Int-9................................................................................ 10
Page Int-10............................................................................... 11
Page Int-11............................................................................... 12
Page Int-12............................................................................... 13
Page Int-13............................................................................... 14
Page Int-14............................................................................... 15
Page Int-15............................................................................... 16
Page Int-16............................................................................... 17
Page Int-17............................................................................... 18
General Locator............................................................................... 19
General Locator........................................................................... 19
Notes......................................................................................... 21
Section 1 Safety.............................................................................. 22
Contents.................................................................................. 24
Page 1-3.............................................................................. 24
Safety.................................................................................... 26
Personal Protective Equipment......................................................... 26
Noise................................................................................. 26
Electrical Contact.................................................................... 26
Overhead and Buried Utilities......................................................... 26
Contact with Electric Wires........................................................... 27
Contaminated Air ..................................................................... 27
Machine Stability..................................................................... 28
Moving and Rotating Parts ............................................................ 29
High Pressure Air or Fluid............................................................ 29
Before Operation...................................................................... 29
During Operation...................................................................... 30
Maintenance........................................................................... 32
Safety Locator........................................................................ 33
Notes..................................................................................... 35
Section 2 Operator's Cab / Controls........................................................... 36
Contents.................................................................................. 38
Page 2-3.............................................................................. 38
Graphic Symbol Legend..................................................................... 39
Warning Decals............................................................................ 43
Operators Controls and Indicators......................................................... 45
Operator Control Panel................................................................ 45
System Pressure Gauge Panel........................................................... 48
Switch Panel.......................................................................... 49
Switches / Diagnostic Control Panel................................................... 52
Cab Heater................................................................................ 53
Cab Heater Fault Isolation............................................................ 53
Air Conditioning.......................................................................... 54
TDR7BX1 Packaged Unit Manual.......................................................... 54
Section 1.0 – Introduction............................................................ 56
Section 2.0 – Unit Specificatio and Settings.......................................... 57
Section 3.0 – Technical Data and Control Settings..................................... 62
Section 4.0 – Installation and Commissioning.......................................... 64
Section 5.0 – Operating Instructions.................................................. 76
Section 6.0 – Routine Maintenance Procedures.......................................... 78
Section 7.0 – Fault Diagnosis......................................................... 84
Section 8.0 – Warranty................................................................ 95
Electrical Schematic.................................................................. 96
Notes..................................................................................... 98
Section 3 Main Frame / Crawlers...............................................................100
Contents..................................................................................102
Page 3-3..............................................................................102
Page 3-4..............................................................................103
Main Frame Repair - General...............................................................104
Main Frame Repair.....................................................................104
Weld Inspection Schedule..................................................................105
Main Frame............................................................................105
Levelling Jacks...........................................................................106
Levelling Jacks.......................................................................107
Levelling Jack Cylinders .............................................................107
Lubricating Jack Casings..............................................................107
Mast Elevating Cylinders..................................................................108
Mast Elevating Cylinders..............................................................108
Crawler Assembly..........................................................................109
Crawler Assembly......................................................................109
Crawler Component Repair..............................................................109
Metric Bolt Torque Specification..........................................................110
Track Maintenance.........................................................................111
Before Operating the Machine..........................................................111
General Maintenance...................................................................111
Track Tension Adjustment..................................................................112
Track Chain...............................................................................114
Separate Track Chain Assembly.........................................................114
Track Link – Repair and Replace.......................................................115
Track Shoes...............................................................................117
Track Link Position...................................................................117
Track Shoe – Mounting to Track Chain..................................................117
Track Shoe Bolt Torque (Direct Torque Method).............................................119
Bolt Torque KN111.....................................................................119
Track Shoe Bolt Torque (Torque Turn Method)...............................................120
Bolt Torque KN111.....................................................................120
Track Chain and Shoe Installation.........................................................121
Track Chain with Shoes................................................................121
Track Chain and Shoe – Assembly and Installation......................................121
Final Drive ..............................................................................123
General Description...................................................................123
Removal from Track Frame..............................................................124
Installation into Track Frame.........................................................125
Oil Check / Change....................................................................126
Final Drive Oil...........................................................................127
Specifications.........................................................................127
Recommended Oils......................................................................127
Final Drive Assembly......................................................................129
Fianl Drive Assembly..................................................................129
Parking Brake – Description...........................................................131
Parking Brake – Removal and Installation..............................................132
Towing Procedure – Gear Drive Disconnect..............................................132
Repair Manual Final Drive Model F100..................................................133
A – General Information...............................................................133
B – Safety Instructions...............................................................138
C – General Specifications.............................................................142
D – Disassembly and Assembly Operations..............................................151
E – Troubleshooting...................................................................185
F – Special Tools.....................................................................186
Idler Unit................................................................................187
General Description...................................................................187
Removal and Disassembly...............................................................189
Assembly and Installation.............................................................191
Track Tension Unit........................................................................193
Installation..........................................................................194
Track Rollers.............................................................................195
General Description...................................................................195
Track Roller Assembly.................................................................196
Auxiliary Crane...........................................................................197
Palfinge Hydraulic Crane PC1300 Operators Manual......................................197
Possible Dangers......................................................................198
During Operation of the Crane.........................................................199
Visual Inspections....................................................................201
Survey of the Crane...................................................................202
During Operation of the Crane.........................................................204
Safety Devices........................................................................207
Optional Features.....................................................................210
Maintenance...........................................................................211
Cleaning the Crane....................................................................217
PC1300 Specification..................................................................217
Remote Winch Pendant..................................................................222
Notes.....................................................................................223
Section 4 Engine / Drive Train / Compressor...................................................224
Contents..................................................................................226
Page 4-3..............................................................................226
Page 4-4 .............................................................................227
Engine and Drive Train Service Procedures.................................................228
Service Procedures Outlined in this Section Include...................................228
Power Train...........................................................................228
Engine Service Procedures.............................................................228
Caterpillar 3412E Engine..............................................................229
Engine and Compressor Air Cleaner Service.............................................230
Engine and Compressor Air Cleaners........................................................231
Engine and Compressor Air Cleaner Service.............................................231
Flexible Drive Couplingr..................................................................234
Flexible Drive Coupling Service.......................................................234
Pump Drive................................................................................236
Pump Drive Assembly – Removal and Replacement.........................................236
Pump Drive Gearbox........................................................................237
Pump Drive Gearbox – Repair...........................................................237
Hydraulic Pumps...........................................................................239
Hydraulic Pump Identifi cation.........................................................239
Hydraulic Pumps – Removal and Replacement.............................................240
Compressor Service Procedures.............................................................241
Compressor Drive Coupling.............................................................241
Compressor Drive Coupling – Removal and Replacement...................................241
Mounting Instructions for ARCUSAFLEX™ Flywheel Couplings..............................242
Taper-Loc Bushing Installation – Model AC-T5.SN. F2. V1. 3535.........................243
Tightening Torques for ARCUSAFLEX™ Flywheel Couplings.................................243
Before Installation and Start-up of New or Rebuilt Compressor.........................244
Compressor Unit – Installation........................................................244
Compressor Shaft Seal.....................................................................245
High Pressure Compressor..................................................................248
Safety................................................................................248
Description...........................................................................251
Compressed Air Functions..............................................................251
Compressor Oil Circuit....................................................................255
Compressor Oil Circuit................................................................255
Compressor Oil Circuit – 1150cfm @ 350psi.............................................256
Compressor Condensation Table.............................................................257
Compressor Functional Description.........................................................258
Compressor Operation......................................................................261
Operation.............................................................................261
Compressor Air Circuit – 1150cfm @ 350psi.............................................264
Initial Start-up Procedure............................................................265
Compressor Maintenance....................................................................267
General Maintenance...................................................................267
Interstage Tube.......................................................................269
Discharge Check Valve ................................................................270
Separator/Receiver Tank...............................................................271
Scavenge Line.........................................................................273
Compressor Discharge Temperature Switches, Senders and Gauges.........................274
Minimum Pressure / Check Valve........................................................275
Minimum Pressure / Check Valve Maintenance...........................................275
Thermal / Bypass Valve................................................................276
Thermal Bypass Valve Maintenance......................................................277
Compressor Fluid Filter...............................................................278
Changing Filter Elements..............................................................278
Fluid Stop Valve......................................................................280
Inlet Valve...........................................................................282
Relieving Regulators..................................................................284
Reducing Regulators...................................................................286
Reducing Regulator Maintenance........................................................287
System Blowdown Valve.................................................................289
Running Blowdown Valve................................................................290
Running Blowdown Maintenance..........................................................291
Moisture Separator Maintenance........................................................292
Troubleshooting.......................................................................293
Fan / Oil Cooler Piping...................................................................295
Fan / Oil Cooler Piping...............................................................295
Fan and Motor Installation................................................................296
Fan and Motor Installation............................................................296
Compressor Oil / Hydraulic Oil Cooler Service Manual......................................297
Standard Parts – High Pressure Oil Coolers............................................297
Repair Instructions – External Cleaning and Tube Removal..............................298
Repair Instructions – Seal Removal, Heater Plate Preparation and Seal Installation....299
Repair Instructions – Tube Installation, Final Assembly and Testing...................300
Repair Instructions – Special Header Plate Repair.....................................301
Radiator / Oil Cooler Repair..............................................................302
Typical Radiator Core – Standard Parts................................................303
Cleaning..............................................................................304
Tube Removal..........................................................................304
Seal Installation.....................................................................305
Tube Installation.....................................................................306
Notes.....................................................................................308
Section 5 Dust Control System.................................................................310
Contents..................................................................................312
Page 5-3..............................................................................312
Dust Control System.......................................................................314
Dust Control Systems..................................................................314
Water Injection...........................................................................315
Pressure Adjustment...................................................................315
Water Injection Circuit...............................................................316
Basic Water Injection System..........................................................317
Water Pump................................................................................318
Pump Specification....................................................................318
Servicing Instructions................................................................318
Water Injection Pump and Parts List...................................................319
Replacing Piston Cup Seals............................................................320
Replacing Suction and Discharge Valves................................................321
Replacing Power End Bearings..........................................................322
Servicing the Wrist Pin Bearings......................................................323
Fastener Torque Requirements..........................................................323
Recommended Lubricants................................................................324
Water Pump Motor Repair...............................................................324
Water Injection Hydraulic Control Valve Repair........................................324
Water Pump Drive Coupling.............................................................324
Level and Flow Transducer.............................................................324
Water Pump Motor..........................................................................325
Char-Lynn® Hydraulic Motor Manual – 'H' Series........................................325
Tools Required for Disassembly and Reassembly.........................................326
Shaft Seal Repair.....................................................................327
Notes.....................................................................................330
Section 6 Mast / Rotary Drive / Pipe Rack.....................................................332
Contents..................................................................................334
Page 6-3..............................................................................334
Page 6-4 .............................................................................335
Mast Weldment.............................................................................336
Mast Repair...........................................................................336
Weld Inspection Schedule..................................................................337
Inspection Mast.......................................................................337
Mast Assembly.............................................................................338
Mast Assembly 12m.....................................................................338
Mast Pivot Caps.......................................................................339
Mast Elevate Cylinders................................................................339
Angle Drilling........................................................................340
Feed Cylinders............................................................................341
SKF Feed System.......................................................................341
Removal...............................................................................342
SKF-12 Feed Cylinder..................................................................343
Repair................................................................................344
Installation..........................................................................344
Hoist / Pulldown Cable....................................................................345
Auto Tensioning – Operating Principle.................................................346
Auto Tensioning – Cable Removal, Installation and Adjustment..........................346
Rope Tensioning Circuit...............................................................348
Wire Rope.............................................................................350
Sheave Rollers........................................................................350
Rotary Head Guide Alignment...............................................................351
Alignment Procedure:..................................................................351
Rotary Drive Assembly.....................................................................352
Rotary Drive Assembly.................................................................352
Rotary Drive – Removal from Mast......................................................353
Rotary Drive – Installation...........................................................353
Rotary Drive Gearbox......................................................................354
Single Motor Rotary Drive Gearbox.....................................................354
Air Swivel (Dual Seal Style)..........................................................356
Service...............................................................................356
Rotary Drive Motor – Repair...........................................................357
Top Mast Drive Transmission TM2132-4 Manual...........................................358
Preface...............................................................................359
General Working Instructions..........................................................360
Work Safety...........................................................................361
Symbol Explanation....................................................................361
Conversion Table......................................................................362
Torque Limit Table Grade 5 UNC........................................................363
Torque Limit Table Grade 5 UNF........................................................364
Torque Limit Table Grade 8 UNC........................................................365
Torque Limit Table Grade 8 UNF........................................................366
Inscription of the Model Identification Plate..........................................367
Disassembly Transmission..............................................................368
Assembly Transmission.................................................................375
Rotary Drive Motor........................................................................393
Rotary Drive Motor....................................................................393
Winch Assembly............................................................................394
Precautions on the Use of Winches.....................................................394
Wire Rope.............................................................................394
Wedge Sockets.........................................................................396
Grooved Drums.........................................................................396
Drums – Multiple Layers...............................................................397
Winch Assembly Service................................................................398
BG8A and BG8B Hydraulic Winch Service Manual..........................................399
Forward...............................................................................400
Explanation of Model Number...........................................................400
Theory of Operation...................................................................401
Winch Installation....................................................................403
Wire Rope Installation................................................................404
Preventative Maintenance..............................................................405
071 Motor.............................................................................406
Troubleshooting.......................................................................407
Disassembly of Winch..................................................................411
Planetary Carrier Service.............................................................413
Motor Support Brake Cylinder Service..................................................415
Brake Clutch Service..................................................................419
Winch Assembly........................................................................421
Brake Valve Service...................................................................423
Reversing Direction of Drum Rotation..................................................425
Recommended Fastener Torque...........................................................426
Metric Conversion Table...............................................................427
H.O.B.O. Wrench...........................................................................428
Tong Dies.............................................................................429
Deack Wrench..............................................................................430
Pipe Positioner...........................................................................431
Pipe Positioner.......................................................................431
Carousel Pipe Rack........................................................................432
If Pipe Rack Does Not Rotate..........................................................432
Chain Drive – Adjust/Replace..........................................................432
Pipe Rack Bearings – Replace..........................................................433
Carousel Top Tube Bearing – Replace...................................................434
Carousel Lower Bearing – Replace......................................................436
Carousel Pivot Support Upper Bearing – Replace........................................438
Carousel Pivot Support Lower Bearing - Replace........................................440
Mid-Point Carousel Pivot Support......................................................441
Carousel Rotate Motor.................................................................441
Notes.....................................................................................442
Section 7 Hydraulic Systems...................................................................444
Hydraulic Symbols.........................................................................450
Hydraulic Tank............................................................................452
Hydraulic Tank........................................................................453
Hydraulic System......................................................................453
Pressure Setting Sequence.................................................................454
Pressure Setting Sequence.............................................................454
Hydraulic System......................................................................454
Main Return and Case Drain Filter.........................................................455
Routine Maintenance...................................................................456
Changing Filter Elements..............................................................456
Main Hydraulic Pumps......................................................................457
Hydraulic Pump Identification..........................................................457
Right Track/Pulldown, Left Track/Rotation Pumps...........................................458
Hydraulic Piston Pumps – Removal and Replacement......................................458
Main Pumps............................................................................459
AA4VG 125 Hydraulic Pump EP2 Control..................................................459
AA4VG EP Controller...................................................................461
Technical Data........................................................................462
EP (24V DC) Control...................................................................464
Schematic Drawing – Standard Model....................................................464
Port Locations........................................................................467
Main Pump Adjustments.................................................................468
Set Charge Pressure – 450psi (31bar)..................................................470
Set Crossover Relief (High Pressure) – 5500psi (380bar)...............................470
Set Pressure Override (P.O.R) – 5000psi (345bar)......................................471
Mechanical Zero Position..............................................................472
Hydraulic Piston Pumps - Maintenance......................................................473
Hydraulic Centreing...................................................................473
Removal and Inspection of Charge Pump.................................................474
Hydraulic Piston Pumps - Troubleshooting..................................................475
Removal and Installation of Shaft Seal................................................475
Routine Maintenance...................................................................476
Charge Circuit............................................................................481
Double Gear Pump – Right Charge and Water Injection...................................481
Charge Circuit Schematic..............................................................482
Routine Maintenance...................................................................484
Changing Filter Elements..............................................................484
Loop Filters..............................................................................485
Loop Filters..........................................................................485
Routine Maintenance...................................................................488
Changing Filter Elements..............................................................488
Diverter Valve............................................................................489
Diverter Valve........................................................................489
Operation.............................................................................489
Diverter Valve........................................................................489
Hydraulic Feed and Rotation Circuits......................................................490
Basic Left Track / Rotation Pump Circuit..............................................490
Basic Left Track / Rotation Pump......................................................490
Rotation Circuit......................................................................491
Basic Right Track / Pulldown and Hoist Circuit........................................492
Basic Right Track / Pulldown and Hoist................................................492
Hoist / Pulldown Circuit..............................................................493
Drill / Tram Control Circuit..............................................................494
Operation.............................................................................494
Rope Tensioning Circuit...................................................................497
Auto Tensioning – Operating Principle.................................................497
Rotary Drive Gearbox Motor................................................................498
Variable Displacement Motor AA6VM.....................................................498
Rotation Motor........................................................................502
Fan and Auxiliary Pump Circuit............................................................512
Hydraulic Pump Identif cation ........................................................512
Fan and Auxiliary Functions Pump......................................................514
Hydraulic Pumps...........................................................................515
Hydraulic Piston Pumps – Removal and Replacement......................................515
Model A11VLO Hydraulic Piston Pumps – Repair..........................................515
Repair Instructions...................................................................516
New or Rebuilt Hydraulic Pump - Start-up..................................................517
Start-Up Procedure....................................................................517
Auxiliary Functions/Fan Circuit...........................................................519
Operation.............................................................................520
Auxiliary Fan.........................................................................524
Auxiliary Priority Function...........................................................525
Cooler Fan Circuit........................................................................526
Cooler Fan Circuit....................................................................526
Cooler Fan Motor..........................................................................528
F12 Service Manual....................................................................528
Specification and Tools...............................................................529
Hydraulic Motor F12 Series............................................................531
Jack and Mast Elevate Circuit.............................................................532
4 Bank Valve..........................................................................532
Counterbalance Valve Adjustment...........................................................534
Counterbalance Valve Adjustments......................................................534
Mast Elevating Cylinders..................................................................535
Mast Elevating Cylinders Counterbalance Valves........................................535
Levelling Jack Cylinders..................................................................536
Jack Counterbalance Valves............................................................536
Auxiliary Functions/6 Bank Valve..........................................................537
Auxiliary Functions/9 Bank Valve..........................................................538
Hydraulic Operated Breakout Wrench (H.O.B.O) .............................................539
Setting of Sequence Valves............................................................539
Carousel Rotate Motor.....................................................................540
Disassembly...........................................................................542
Reassembly............................................................................544
Pilot Control Manifold....................................................................547
Hydraulic Gear Pumps......................................................................561
Hydraulic Gear Pumps – Removal and Replacement........................................561
Hydraulic Gear Pump – Repair..........................................................561
Hydraulic Gear Pumps – Shaft Seal Removal and Replacement.............................562
Tool List.............................................................................563
Dust Collector / Water Injection Circuit..................................................564
Pressure Adjustment...................................................................564
Dust Collector / Water Injection Circuit..............................................565
Hydraulic Cylinder Repair.................................................................566
General Information...................................................................567
H Head................................................................................569
N Head................................................................................570
Z Head................................................................................571
Z Head (Two Piece)....................................................................572
K Head................................................................................573
M Head................................................................................574
Z Piston..............................................................................575
H and K Piston........................................................................576
M Piston..............................................................................577
N Piston..............................................................................580
Notes.....................................................................................581
Contents..................................................................................446
Page 7-3..............................................................................446
Page 7-4..............................................................................447
Page 7-5..............................................................................448
Section 8 Electrical Components...............................................................582
Contents..................................................................................584
Page 8-3..............................................................................584
Page 8-4..............................................................................585
Electrical Locator........................................................................586
Electrical Locator....................................................................586
Machine Isolation.....................................................................587
Jump Starting............................................................................588
Jump Starting.........................................................................588
Batteries.................................................................................590
Batteries.............................................................................590
Electrical Components.....................................................................591
Electrical Circuits...................................................................591
Transducers...........................................................................591
Joystick Adjustments..................................................................593
Welding Precautions.......................................................................595
Vigilante Guide...........................................................................596
Important Information.................................................................596
PLC...................................................................................597
Touchscreen...........................................................................600
Laser depth System....................................................................601
Start-up and Shutdown.................................................................603
Alarms................................................................................604
Solenoid Control......................................................................605
Auto Lube.............................................................................607
Hammer oil System.....................................................................607
Gauges................................................................................608
Dust Suppression......................................................................608
Important Information.................................................................609
Disclaimers...........................................................................609
Vigilante System Component Information....................................................610
Ladder Prox Switch....................................................................610
Jacks Prox Switch.....................................................................610
LDM 40 A Laser........................................................................611
General...............................................................................611
Safety Instructions...................................................................612
Performance Data......................................................................613
Working Principle.....................................................................614
Setup.................................................................................614
Interface Cable Wire Assignments......................................................615
Limiting Values for Voltages..........................................................616
Starting Up...........................................................................616
Parameters............................................................................617
Functions.............................................................................620
Radiator Level Switch.................................................................623
Hammer oil Level Transducer...........................................................627
Pressure Transducers – Combined Pressure Sensor.......................................629
Access Light Timer....................................................................638
Rod Counter Prox Switch...............................................................639
Cat 3412E Flash Codes.................................................................640
Cat 3412E Electrical System...........................................................642
Cat 3412E Sensor Layout...............................................................643
Cat 3412E Sensor Schematic............................................................647
Notes.....................................................................................648
Section 9 Lubrication and Preventive Maintenance..............................................650
Contents..................................................................................652
Page 9-3..............................................................................652
Page 9-4..............................................................................653
Central Lube System.......................................................................654
Description...........................................................................654
Auto Lube.............................................................................654
Auto Lube Lincoln Pneumatic Pump Owners Manual........................................655
SL-1 Injectors........................................................................664
SL-1 Injector Assembly................................................................664
SL-1 Injector Specifications...........................................................664
SL-1 Injector Operation...............................................................665
Filter / Regulator / Lubricator.......................................................666
Filter Maintenance and Repair.........................................................667
Lubricator Maintenance and Repair.....................................................669
Air Service Units.........................................................................670
Filter Regulator......................................................................670
Air Line Oiler........................................................................671
Pipe Thread Lubricator....................................................................672
Air Service Unit......................................................................672
Air Operated Pipe Thread Pump.........................................................673
Hammer Oil System.........................................................................681
Hammer Oiler Tank Assembly............................................................681
Hammer Oil Circuit....................................................................682
Air Service Unit Components...........................................................683
Filter Regulator......................................................................684
Air Line Oiler........................................................................685
10:1 Hammer Oil Pump..................................................................686
Symbols...............................................................................687
Installation..........................................................................689
Operation.............................................................................692
Air Motor and Throat Service..........................................................694
Dimensions............................................................................699
Technical Data........................................................................699
Performance Chart.....................................................................700
Hammer Oiler Tank Assembly................................................................698
Displacement Pump Service.............................................................698
Lubrication General.......................................................................701
Equipment Lubrication.................................................................701
Care of Lubrication Points............................................................701
Lubrication and Preventive Maintenance....................................................702
Isolation – Battery Switch............................................................703
Track – Checks and Lubrication........................................................704
Engine Maintenance....................................................................705
Air Cleaners..........................................................................706
Air Filter Elements...................................................................706
Alternator Maintenance................................................................706
Compressor – Checks and Servicing.....................................................707
Air Conditioner – Checks and Servicing................................................708
Drive Shaft – Checks and Maintenance..................................................708
Cooler – Checks and Servicing.........................................................709
Hydraulic – Checks and Servicing......................................................710
A-frame and Mast Pivot Point – Checks and Maintenance.................................711
Rotary Head – Checks and Service Points...............................................712
Pulldown/Hoist Sheaves and Ropes – Checks and Servicing...............................713
Cabin – Checks and Service Points.....................................................714
Fire Suppression (Optional) – Checks and Services....................................714
Battery – Checks and Servicing........................................................715
Bean Pump – Checks and Maintenance....................................................715
Lubrication System – Checks and Servicing.............................................716
Weld Inspection Schedule..................................................................717
Weld Inspection Schedule SK Series....................................................717
250hr - Lubrication and Maintenance.......................................................718
500hr - Lubrication and Maintenance.......................................................733
1000hr - Lubrication and Maintenance......................................................749
2000hr - Lubrication and Maintenance......................................................765
Lubricant Specifications..................................................................783
Equipment Lubrication.................................................................783
Care of Lubrication Points............................................................783
Compressor Lubrication Procedure......................................................783
Winch Assembly Lubrication (Braden BG-8H).............................................783
Compressor............................................................................784
Lubricating Grease....................................................................784
Gear Lubricant........................................................................784
Hydraulic System......................................................................785
Hydraulic Tank Capacity...............................................................785
Hydraulic System Maintenance..........................................................786
Cooling System Maintenance............................................................786
Cooling System Freeze Protection......................................................787
Air Cleaners..........................................................................787
Air Filter Element....................................................................787
Electrical System.....................................................................787
Scheduled Oil Sampling Analysis.......................................................788
Torque Values for Split Flange Connections................................................789
Procedure No. 1-87 Revision A........................................................789
Torque Values for Split Flange Connections............................................790
Notes.....................................................................................792
CAT ROTARY TRACK DRILL MD6240 SKF-12 INFINITY BLASTHOLE DRILL SERVICE MANUAL – PDF DOWNLOAD:
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Cat Rotary Track Drill MD6240 SKF-12 Infinity Blasthole Drill Service Manual – PDF DOWNLOADCat Rotary Track Drill MD6240 SKF-12 Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
PLEASE NOTE:
This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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