Cat Rotary Track Drill MD6240 SKSS-16 Terex Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Rotary Track Drill MD6240 SKSS-16 Terex Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage.
WARNING: BEFORE STARTING ENGINE:
• Study Operator and Service Manuals
• Study Engine Operator and Maintenance Manual
• Practice All Safety Precautions
• Make Pre-Operation Check
• Learn Controls Before Operating
WARNING:
DO NOT use this machine for any other purpose than blasthole drilling. The Infinity Series rotary blasthole drill is designed for blasthole drilling purposes only. Any other use could result in personal injury and/or property damage and will void the warranty
CAUTION:
Each person performing service work must be satisfied that they have adequate knowledge and training to perform the required tasks. A thorough understanding of hydraulic and pneumatic systems as well as electrical and mechanical knowledge and experience is required
This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition.
This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs.
Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer.
The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation.
It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine.
It is your responsibility to know the manufacturer’s specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions.
Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
TABLE OF CONTENTS:
Cat Rotary Track Drill MD6240 SKSS-16 Terex Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
SKSS-16 Infinity Blasthole Drill Serial No. 1M67S77 Service Manual.pdf..................... 0
SKSS-16 Infinity Blasthole Drill Serial No. 1M67S77 Service Manual..................... 2
Safety Information................................................................. 3
Parts Ordering and Product Support................................................. 4
Contents........................................................................... 5
Page iv........................................................................ 5
Page v......................................................................... 6
Page vi........................................................................ 7
Page vii....................................................................... 8
Page viii...................................................................... 9
Page ix........................................................................ 10
Page x......................................................................... 11
Page xi........................................................................ 12
Page xii....................................................................... 13
Page xiii...................................................................... 14
Page xiv....................................................................... 15
Page xv........................................................................ 16
Page xvi....................................................................... 17
General Locator.................................................................... 18
Notes.............................................................................. 21
Section 1 - Safety................................................................. 22
Section 1 Contents............................................................. 24
Safety......................................................................... 26
Personal Protective Equipment.............................................. 26
Noise...................................................................... 26
Electrical Contact......................................................... 26
Overhead and Buried Utilities.............................................. 26
Contact with Electric Wires................................................ 27
Contaminated Air........................................................... 27
Machine Stability.......................................................... 28
Moving and Rotating Parts.................................................. 29
High Pressure Air or Fluid................................................. 29
Before Operation........................................................... 29
During Operation........................................................... 30
Maintenance................................................................ 32
Safety Locator............................................................. 33
Notes.......................................................................... 35
Section 2 - Operator's Cab / Controls.............................................. 36
Section 2 Contents............................................................. 38
Graphic Symbol Legend.......................................................... 40
Warning Decals................................................................. 44
Operators Controls and Indicators.............................................. 47
Right Hand Control Panel....................................................... 48
Control Panels............................................................. 48
Instrument Panel and Circuit Breakers.......................................... 49
Instrument Panel........................................................... 50
Circuit Breakers........................................................... 50
Light Switches............................................................. 50
System Pressure Gauge Panel.................................................... 51
Left Hand Control Panel........................................................ 53
Foot Control Pedals............................................................ 57
Cab Foot Controls.......................................................... 57
Thread Grease Switch....................................................... 57
Pipe Safety Arm Override Switch............................................ 57
Air Conditioner................................................................ 58
T8 Series Split System Air Conditioning Manual Contents.................... 58
Section 1.0 Technical Data and Control Settings............................ 59
Section 2.0 Installation and Commissioning................................. 61
Section 3.0 Routine Maintenance Procedures................................. 65
Section 4.0 Fault Diagnosis................................................ 66
Section 5.0 Basic Spare Parts Listing...................................... 75
Section 6.0 Reference Drawings............................................. 77
Zexel DK-32 Compressor..................................................... 81
Performance Curve.......................................................... 82
Notes.......................................................................... 83
Section 3 - Main Frame / Crawlers.................................................. 84
Section 3 Contents............................................................. 86
Page 3-3................................................................... 86
Page 3-4................................................................... 87
Levelling Jacks................................................................ 88
Levelling Jacks............................................................ 89
Limit Switch............................................................... 89
Levelling Jack Cylinders................................................... 89
Mast Elevating Cylinders....................................................... 90
Mast Elevating Cylinders................................................... 90
Remove..................................................................... 92
Repair..................................................................... 92
Replace.................................................................... 92
Crawler Assembly............................................................... 93
Crawler Component Repair................................................... 94
Metric Bolt Torque Specifications.............................................. 95
Track Tension Adjustment....................................................... 96
Before Operating the Machine............................................... 96
General Maintenance........................................................ 96
Idler unit Description..................................................... 98
Hydraulic Tensioner............................................................ 99
Hydraulic Tensioner........................................................ 99
Repair..................................................................... 99
Nitrogen Tensioner.............................................................100
Nitrogen Tensioner.........................................................100
Nitrogen Tensioner – Filling Instructions..................................101
Nitrogen Tensioner – Pressure Check........................................102
Nitrogen Tensioner – Pressure Release......................................102
Track Chain – Separate.........................................................103
Track Chain – Separate.....................................................103
Track Chain – Repair...........................................................104
Track Link – Description...................................................104
Track Link – Repair and Replace............................................104
Track Shoes Installation.......................................................106
Track Link Position........................................................106
Track Shoe – Mounting to Track Chain.......................................106
Track Shoe Bolt Torque (Direct Torque Method)..................................107
Bolt Torque – KN111........................................................107
Track Shoe Bolt Torque (Torque Turn Method)....................................108
Bolt Torque – KN111........................................................108
Final Drive....................................................................109
Removal from Track Frame...................................................109
F130 Final Drive Assembly..................................................110
Parts List.................................................................111
F130 Final Drive...........................................................112
General Description........................................................112
General Recommendations for Disassembly and Assembly Operations............113
Safety Precautions.........................................................114
Service Information........................................................115
Tightening Torques.........................................................116
Lubrication / Greasing: Grades and Application Range.......................116
Motor Type A2FE125 – A2FE160...............................................118
Planetary Gears F130/206-A.................................................119
Brake......................................................................126
Bearings...................................................................130
Trouble Shooting...........................................................133
Special Tools..............................................................133
Installation into Track Frame..............................................134
Idler Unit Assembly............................................................135
Idler Unit – Assembly......................................................136
Idler Unit Removal.............................................................138
Idler Unit – Removal.......................................................138
Track and Support Rollers......................................................139
General Description........................................................139
Track Roller – Removal and Disassembly.....................................140
Support Roller – Removal and Disassembly...................................140
Track and Support Roller – Assembly........................................141
Track and Support Roller – Test and Install................................142
Auxiliary Crane................................................................144
Hydraulic Crane (Auxiliary Crane)..........................................144
Maintenance................................................................145
Checking of Worm Gear......................................................145
Weld Inspection Schedule.......................................................146
Main Frame.................................................................146
Notes..........................................................................147
Section 4 - Engine / Drive Train / Compressor......................................148
Section 4 Contents.............................................................150
Page 4-3...................................................................150
Page 4-4...................................................................151
Page 4-5...................................................................152
Power Group Locator............................................................153
Cummins Engine.................................................................154
Engine Fuel System.........................................................155
Construction...............................................................156
Electric Fuel Supply Pumps.................................................156
Combo Fuel Filter Head and Pump Manifold...................................157
FS1006 Fuel Filter with Water Separator....................................157
Fuel Manifold with Integrated FSO Valve....................................158
Fuel Connections...........................................................158
Pre-filters................................................................159
Wiring with EFS Power Relay................................................159
Pressure and Temperature Sensors...........................................159
Operation..................................................................160
QST30 Electric Fuel Supply System..........................................161
Oil Reserve Systems........................................................163
Engine Oil Reserve System (Basic Circuit)..................................163
LED Monitor Readings.......................................................164
Adjustment of Running Oil Level............................................164
Wiring Diagram – Oil Reserve Basic Circuit.................................165
Oil Pressure Switch........................................................165
Oil Reserve System.........................................................165
Troubleshooting............................................................166
Maintenance................................................................166
Engine and Compressor Air Cleaner..............................................167
Engine and Compressor Air Cleaner Service..................................168
Compressor Assembly............................................................171
Flexible Drive Coupling........................................................172
Flexible Drive Coupling Service............................................172
Pump Drive.....................................................................174
Pump Identification........................................................174
Pump Drive Assembly – Removal and Replacement..............................175
Pump Drive Gearbox.............................................................176
Pump Drive Gearbox Repair..................................................177
3" Input Shaft Assembly....................................................179
Hydraulic Pumps................................................................180
Hydraulic Pumps – Removal and Replacement..................................180
Compressor Installation........................................................181
Compressor Installation....................................................181
Compressor Drive Coupling..................................................182
Compressor Drive Coupling - Removal and Replacement........................183
Compressor Unit – Removal..................................................184
Compressor Shaft Seal..........................................................186
High Pressure Compressor.......................................................190
Safety.....................................................................190
Description................................................................193
Compressed Air Functions...................................................193
Compressor Oil Circuit.........................................................197
Compressor Oil Circuit – 1475cfm @ 500psi..................................197
Compressor Condensation Table..................................................200
Compressor Air Circuit.........................................................201
Compressor Air Circuits - 1475cfm @ 500psi.................................201
Compressor Air Circuit Diagram Legend......................................202
Compressor Functional Description..............................................216
Compressor Operation...........................................................219
Operation..................................................................219
Compressor Maintenance.........................................................222
General Maintenance........................................................222
Interstage Tube............................................................224
Discharge Check Valve......................................................225
Separator/Receiver Tank....................................................226
Scavenge Line..............................................................228
Compressor Discharge Temperature Switches, Senders and Gauges..............229
Minimum Pressure Valve.....................................................230
Minimum Pressure / Check Valve Maintenance.................................230
Thermal Bypass Valve.......................................................231
Thermal Bypass Valve Maintenance...........................................232
Compressor Fluid Filter....................................................233
Changing Filter Elements...................................................233
Fluid Stop Valve...........................................................235
Inlet Valve................................................................237
Relieving Regulators.......................................................239
Reducing Regulators........................................................242
Reducing Regulator Maintenance.............................................242
System Blowdown Valve......................................................244
Running Blowdown Valve.....................................................245
Running Blowdown Maintenance...............................................246
Moisture Separator Maintenance.............................................247
System Air Dryer...........................................................248
Airodyn Compressed Air Drain Trap Installation.............................249
Airodyn Compressed Air Drain Trap Operation................................249
Airodyn Compressed Air Drain Trap Maintenance..............................250
Auxiliary Regulator........................................................251
Auxiliary Regulator Maintenance............................................253
Troubleshooting............................................................255
Coolers Locator................................................................258
Coolers Locator............................................................258
Compressor Oil Cooler Assembly.................................................259
Compressor Oil Cooler......................................................259
Hydraulic Oil / Radiator Cooler Assembly.......................................260
Hydraulic Oil / Radiator Cooler Assembly...................................260
Coolers Maintenance............................................................261
Compressor Oil / Hydraulic Oil Cooler Service Manual...........................262
Standard Parts – High Pressure Oil Coolers.................................262
Repair Instructions........................................................263
Radiator Cooler Service Manual.................................................267
Standard Parts of Typical MESABI Radiator Core.............................267
Cleaning...................................................................268
Tube Removal...............................................................268
Seal Installation..........................................................269
Tube Installation..........................................................270
Notes..........................................................................272
Section 5 - Dust Control System....................................................274
Section 5 Contents.............................................................276
Page 5-3...................................................................276
Dust Control System............................................................278
Dust Control Systems.......................................................278
Water Injection................................................................279
Water Tanks................................................................279
Water Tank Top up Solenoid Valve...........................................280
Water Injection Relief Valve...............................................282
Water Injection Control....................................................283
Water and Foam Injection Controller........................................284
Water Injection Basic Circuit..............................................287
Water Pump.....................................................................288
Pump Specifications.........................................................288
Servicing Instructions.....................................................288
Parts List.................................................................289
Replacing Piston Cup Seals.................................................290
Replacing Suction and Discharge Valves.....................................291
Replacing Power End Bearings...............................................292
Servicing the Wrist Pin Bearings...........................................293
Fastener Torque Requirements...............................................293
Recommended Lubricants.....................................................294
Water Pump Motor Repair....................................................294
Water Injection Hydraulic Control Valve Repair.............................294
Water Pump Drive Coupling..................................................294
Level and Flow Transducer..................................................294
High Pressure Cleaner..........................................................295
High Pressure Washdown (Motor and Pump)....................................295
Parts List.................................................................296
Water injection Valve..........................................................301
Water Injection Ball Valve Assembly........................................301
Water Injection Ball Valve.................................................301
Water Injection Ball Valve Assembly........................................302
Actuator – Installation Operation and Maintenance Manual...................303
Air Connections............................................................303
Disassembly................................................................304
Removing Endcaps Type ES...................................................305
Removing Pistons/Spindle...................................................306
Reassembly Guide Band and Shaft............................................306
Reassembly Pistons.........................................................307
Reassembly Endcaps Single Acting Actuators.................................307
Reassembly of Springclip and Insert........................................308
Parts List.................................................................310
Foam Injection System..........................................................311
Routine Maintenance........................................................314
Maintenance Schedule.......................................................318
Fault Finding..............................................................321
Notes..........................................................................325
Section 6 - Mast / Rotary Drive / Pipe Rack........................................326
Section 6 Contents.............................................................328
Page 6-3...................................................................328
Page 6-4...................................................................329
Mast Weldment..................................................................330
Mast Repair................................................................330
Weld Inspection Schedule.......................................................331
Inspection Mast............................................................331
Mast Assembly..................................................................332
Mast Assembly 16m..........................................................332
Mast Pivot.................................................................333
Mast Locks.................................................................335
Feed Cylinders.................................................................337
Feed Cylinder – Removal....................................................339
Feed Cylinder Assembly.....................................................341
Repair.....................................................................342
Installation...............................................................342
Hoist / Pulldown Cable Adjustment with Auto Tension............................343
Hosit / Pulldown Cable Adjustment..........................................345
Hoist / Pulldown Cable Replacement.........................................348
Rotary Drive Assembly..........................................................349
Rotary Head Guide Alignment................................................350
Rotary Head – Drive System.................................................351
Rotary Drive – Removal from Mast...........................................352
Rotary Drive – Installation................................................352
Rotary Drive Gearbox...........................................................353
Rotary Drive Gearbox – Item Listing........................................354
Rotary Head Bull Shaft Bearing Nut.........................................354
Rotary Drive Gearbox – Repair..............................................355
Air Swivel.................................................................356
Winch Assembly.................................................................357
Precautions on the use of Winches..........................................357
Wire Rope..................................................................357
Wedge Socket...............................................................359
Grooved Drums..............................................................359
Plain (Smooth) Drums.......................................................360
Drums – Multiple Layers....................................................360
Winch Assembly Service.....................................................361
BG8A and BG8B Hydraulic Winch Service Manual...............................362
Forward....................................................................363
General Safety Recommendations.............................................364
Theory of Operation........................................................365
Winch Installation.........................................................367
Wire Rope Installation.....................................................368
Preventative Maintenance...................................................369
Trouble Shooting...........................................................371
Disassembly of Winch.......................................................375
Planetary Carrier Service..................................................377
Motor Support – Brake Cylinder Service.....................................379
Brake Clutch Service.......................................................383
Winch Assembly.............................................................385
Brake Valve Service........................................................387
Reversing Direction of Drum Rotation.......................................389
Deck Wrench....................................................................392
HOBO Wrench....................................................................393
Breakout System – HOBO.....................................................394
Hydraulic Operated Bit Basket – HOBB.......................................394
Pipe Safety Arm............................................................394
Pipe Positioner................................................................395
Carousel Pipe Rack.............................................................396
Major Components...........................................................396
Rod Handling – Carousel Indexing...........................................397
Carousel Pipe Rack Assembly................................................398
General Information........................................................399
Pipe Rack Bearings – Removal...............................................399
Pipe Rack Componetns – Inspection..........................................402
Pipe Rack – Assembly and Installation......................................403
Pipe Rack Roller – Remove and Replace......................................404
Pipe Rack Roller – Disassembly and Assembly................................405
Notes..........................................................................407
Section 7 - Hydraulic Systems......................................................408
Section 7 Contents.............................................................410
Page 7-3...................................................................410
Page 7-4...................................................................411
Page 7-5...................................................................412
Hydraulic Symbols..............................................................413
Basic Building Blocks......................................................413
Directional Valve Symbols..................................................413
Hydraulic Symbols..........................................................414
Pressure Setting Sequence......................................................415
Pressure Setting Sequence..................................................415
Hydraulic Tank.................................................................417
Hydraulic Tank.............................................................417
Return Hydraulic Filters...................................................418
Main Return and Case Drain Filter..............................................419
Routine Maintenance........................................................420
Changing Filter Elements...................................................420
Main Hydraulic Pumps...........................................................421
Pump Identification.........................................................421
Right Track, Left Track / Rotation Pumps.......................................422
Hydraulic Piston Pumps – Removal and Replacement...........................422
Main Pumps.................................................................423
AA4VG180 Hydraulic Pump EP2 Control........................................423
AA4VG EP Controller........................................................425
Technical Data.............................................................426
EP (24V DC) Control........................................................428
Schematic Drawing – Standard Model.........................................428
Technical Data.............................................................429
Port Locations.............................................................431
Connections................................................................431
Main Pump Adjustments......................................................432
Charge Pressure, High Pressure, P.O.R. and Zero Position Settings..........433
Set Charge Pressure – 450psi (31bar).......................................434
Set Crossover Relief (High Pressure) – 5500psi (380bar)....................434
Set Pressure Override (P.O.R.) – 5000psi (345bar)..........................435
Mechanical Zero Position...................................................436
Hydraulic Centreing........................................................437
Removal and Inspection of Charge Pump......................................438
Removal and Installation of Shaft Seal.....................................439
Routine Maintenance........................................................440
Maintenance................................................................441
Charge Filter..................................................................443
Routine Maintenance........................................................443
Changing Filter Elements...................................................444
Main Pumps Circuit.............................................................445
Main Pumps Circuit.........................................................445
Rotation / Tram Motor Circuit..............................................446
Loop Filters...................................................................447
Routine Maintenance........................................................447
Changing Filter Elements...................................................450
Rotation Circuit...............................................................451
Rotation Circuit...........................................................452
Rotary Drive Gearbox Motor.....................................................453
Rotary Drive Gearbox Motor – Test and Repair...............................453
Shaft Seal Replacement.....................................................454
Trouble Shooting...........................................................456
Tram Circuit...................................................................458
Tram Circuit...............................................................458
Feed and Auxiliary Pump Circuit................................................460
Hydraulic Piston Pumps – Removal and Replacement...........................460
Feed and Auxiliary Functions Pump..........................................463
Repair Instructions........................................................464
Pump Replacement – Start Up................................................465
Hydraulic Systems..............................................................467
Auxiliary and Feed Circuits................................................467
Main Control Valves............................................................468
Valve Stand Assembly.......................................................468
Pilot Control Manifold.........................................................469
Pilot Control Manifold.....................................................469
Electro Proportional Relief Valve..........................................477
Proportional Valve Set-up..................................................478
Proportional Pulldown......................................................478
OEM Electro Proportional Mast Raise / Jacks Valve..........................479
Technical Data.............................................................479
Hoist and Pulldown Control.....................................................480
M4-22 Valve................................................................482
M4-22 Valve Schematic .....................................................483
Holdback Control...............................................................487
Jack Control and Mast Elevaing Circuit.........................................488
OEM Controllers / EP Levers................................................489
Jack Control and Mast Elevating Circuit....................................490
Jacks and Mast / Water and Foam Injection / Hoist and Pulldown Valves..........491
Jack Control and Mast Elevating Control Valve..............................491
M4 Series Valves...........................................................492
Proportional Pressure Reducing Valve.......................................493
Function...................................................................493
Pulldown and Hoist Control Valve...........................................494
Counterbalance Valves..........................................................495
Counterbalance Valve Adjustments...........................................495
Levelling Jack Cylinders.......................................................496
Counterbalance Valve Test Procedure........................................497
Mast Elevating Cylinders.......................................................498
Counterbalance Valve Test Procedure........................................499
Auxiliary Functions Circuit....................................................500
Auxiliary Functions Circuit................................................500
4WE6 - Auxiliary Functions and Mast Valves.....................................502
Repair Kits................................................................504
Exploded View of 4WE6......................................................505
Hydraulic Operated Breakout Wrench.............................................506
Setting of HOBO Sequence Valves............................................507
H.O.B.O Float Valve........................................................507
Hydralic Systems...............................................................508
Pipe Positioner............................................................508
Pipe Safety Arm............................................................509
Hydraulic Gear Pumps – Removal and Replacement.............................510
Hydraulic Gear Pumps – Repairs, Operation, Specifications and Adjustment....510
Hydraulic Gear Pumps – Shaft Seal Removal and Replacement..................511
Cooler Fan Circuit.............................................................513
Fan Motor Circuit..........................................................513
Cooler Fan Motor...............................................................516
Hydraulic Motor............................................................516
Hydraulic Thermostatic Valve...................................................520
Hydraulic Cooler - Thermal Valve...........................................520
Central Lube...................................................................521
Auto Lube..................................................................521
Hydraulic Circuit..........................................................522
Air Conditioner Compressor Drive Circuit.......................................523
Air Conditioner Drive Motor....................................................524
Design.....................................................................524
Operational Check..........................................................524
Shaft Seal Replacement.....................................................525
Screw Tightening Torque....................................................525
Gear Backlash..............................................................525
Specifications.............................................................525
Parts List.................................................................526
Water Injection / Foam Injection Circuit.......................................527
Water Injection / Foam Injection Valve.....................................528
M4 Series Valves...........................................................529
Water Pump Motor...............................................................530
Water Pump Motor Repair Information........................................530
Shaft Seal Repair..........................................................531
Hydraulic Cylinder Repair......................................................534
Hydraulic Cylinders........................................................534
General Information........................................................535
H Head.....................................................................537
N Head.....................................................................538
Z Head.....................................................................539
Z Head (Two Piece).........................................................540
K Head.....................................................................541
M Head.....................................................................542
Z Piston...................................................................543
Z Piston (Threaded)........................................................544
H and K Piston.............................................................545
M Piston...................................................................546
N Piston...................................................................549
Notes..........................................................................550
Section 8 - Electrical Components..................................................716
Section 8 Contents.............................................................718
Electrical Locator.............................................................720
Jump Starting..................................................................722
Batteries......................................................................724
Welding Precautions............................................................725
Vigilante Guide................................................................726
Important Information......................................................726
PLC........................................................................727
Touchscreen................................................................730
Laser Depth System.........................................................731
Distance Meter.............................................................734
Start Up and Shut Down.....................................................734
Hydraulic Function Enable..................................................734
Alarms.....................................................................735
Solenoid Control...........................................................736
Auto Lube..................................................................739
Hammer Oil System..........................................................739
Gauges.....................................................................740
Head Speed.................................................................742
Level Switches.............................................................742
Dust Suppression...........................................................743
Acknowledgements...........................................................744
Disclaimers................................................................744
Vendor Documents...............................................................718
4 Channel Analog Card (Plc)................................................718
8 Channel Analog Card (Plc)................................................718
16 Channel Analog Card (Plc)...............................................718
32 Digital Input Card......................................................718
Access Light Timer.........................................................718
Calibrating Laser Depth System.............................................718
CF Card Download...........................................................718
Foam Flow Transducer.......................................................718
Hammer Oil Level Transducer................................................718
Hydraulic Flow Meter.......................................................718
Inclinometer...............................................................718
Input & Output Cards.......................................................718
Ladder Prox Switch (Old Type)..............................................718
Ladder Prox Switch.........................................................718
ld4ivman...................................................................718
Ldm41a Laser Manual........................................................718
Level Switch...............................................................718
Level Transducers..........................................................718
Pressure Transducers.......................................................718
Processor Card.............................................................718
Remote Level Display.......................................................718
Rod Counter PrOx Switch....................................................718
Rexroth Rc4 4 20 Control For Water Flow Control Valve......................718
Temperature Transducer.....................................................718
Touchscreen Installation (Gp2500...........................................718
Touchscreen Manual (Gp2500)................................................718
Tt0061.....................................................................718
Using A Eeprom.............................................................718
Water Flow Transducer......................................................718
Notes..........................................................................745
Section 9 - Lubrication and Preventive Maintenance.................................746
Section 9 Contents.............................................................748
Page 9-3...................................................................748
Page 9-4...................................................................749
Central Lube System............................................................750
Hydraulic Control Schematic................................................751
Auto Lube..................................................................751
Central Lube System Circuit................................................752
Central Lube Tank Assembly.................................................753
Central Lube Pump..........................................................763
Sl-1 Injector Assembly.....................................................782
SL-1 Injector Specifications...............................................782
Hammer Oiler Tank Assembly.....................................................784
Hammer Oil Circuit.............................................................785
Hammer Oil System..............................................................786
Air Service Unit Components................................................786
Filter Regulator...........................................................787
Air Line Oiler.............................................................788
10:1 Hammer Pil Pump – Instructions........................................789
Pipe Thread Lubricator.........................................................801
Air Service Unit...........................................................801
Filter Regulator...........................................................802
Air Line Lubricator........................................................803
Air Operated Pipe Thread Pump..............................................804
Filter Locator.................................................................811
Filter Location Assembly...................................................812
Lubrication General............................................................813
Equipment Lubrication......................................................813
Care of Lubrication Points.................................................813
Torque Valves for Split Flange Connections.....................................814
Lubrication and Preventive Maintenance.........................................817
Safety.....................................................................817
Track Gear.................................................................818
Engine Maintenance.........................................................819
Air Cleaners...............................................................820
Air Filter Elements........................................................820
Alternator Maintenance.....................................................820
Pump Drive and Drive Shaft Maintenance.....................................821
Compressor Maintenance.....................................................821
Cooler Packs...............................................................821
A-frame and Pivot Point Maintenance........................................823
Pulldown and Hoist Ropes and Sheaves Maintenance...........................823
Royal Head Maintenance.....................................................823
Hydraulic System Maintenance...............................................825
Hydraulic Maintenance......................................................825
Water Pump Maintenance.....................................................825
Cab Maintenance............................................................825
Air Conditioner Maintenance................................................827
Battery Maintenance........................................................827
Lubrication System Maintenance.............................................827
Fire Suppression Maintenance...............................................827
Weld Inspection Schedule.......................................................829
Weld Inspection Schedule SK Series.........................................829
Lubrication and Maintenance Chart 250hr........................................831
Lubrication and Maintenance Chart 500hr........................................841
Lubrication and Maintenance Chart 1000hr.......................................852
Lubrication and Maintenance Chart 2000hr.......................................863
Lubricant Specifications.......................................................875
Hydraulic System...........................................................875
Hydraulic Tank Capacity....................................................875
Compressor Lubrication.....................................................876
Compressor Lubricant Specifications........................................876
Lubricating Grease.........................................................877
Gear Lubricant.............................................................877
Scheduled Oil Sampling Analysis............................................877
Notes..........................................................................878
CAT ROTARY TRACK DRILL MD6240 SKSS-16 TEREX INFINITY BLASTHOLE DRILL SERVICE MANUAL – PDF DOWNLOAD:
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Cat Rotary Track Drill MD6240 SKSS-16 Terex Infinity Blasthole Drill Service Manual – PDF DOWNLOADCat Rotary Track Drill MD6240 SKSS-16 Terex Infinity Blasthole Drill Service Manual – PDF DOWNLOAD
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