CAT Rotary Track Drill MD6640 Blast Hole Drill System Operation Manual – PDF DOWNLOAD

Description

CAT Rotary Track Drill MD6640 Blast Hole Drill System Operation Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Rotary Track Drill MD6640 Blast Hole Drill System Operation Manual – PDF DOWNLOAD

Serial Number DR612182

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.
• A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Caterpillar Global Mining parts representative.
• Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Caterpillar Global Mining, LLC
Mining Products Division
3501 S FM 1417
Denison, TX 75020
903-786-9621
The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

TABLE OF CONTENTS:

CAT Rotary Track Drill MD6640 Blast Hole Drill System Operation Manual – PDF DOWNLOAD

GENERAL INFORMATION ………………………………………………………………………………………………5
SAFETY ………………………………………………………………………………………………………………….6
SAFETY PRECAUTIONS…………………………………………………………………………………………..7
FIRE PREVENTION CONSIDERATIONS ……………………………………………………………………….. 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS ………………………. 11
WARNING SIGNS AND DECALS …………………………………………………………………………………… 14
Stored Energy Signs ……………………………………………………………………………………………………15
MACHINE OVERVIEW …………………………………………………………………………………………………. 16
PROPEL MACHINERY ……………………………………………………………………………………………. 17
MAIN FRAME AND DECKS ……………………………………………………………………………………… 18
MACHINERY HOUSE ……………………………………………………………………………………………… 19
MAIN AIR SYSTEMS ………………………………………………………………………………………………..20
Air Compressor …………………………………………………………………………………………………………..20
HYDRAULIC SYSTEM…………………………………………………………………………………………….. 21
OPERATOR’S CAB ………………………………………………………………………………………………..22
MAST……………………………………………………………………………………………………………………. 22
Mast/Machinery …………………………………………………………………………………………………………..23
ROTARY GEARCASE…………………………………………………………………………………………….. 24
PULLDOWN GEARCASE……………………………………………………………………………………….. 25
DRILL TOOL STRING ASSEMBLY ……………………………………………………………………………. 26
BREAKOUT WRENCH …………………………………………………………………………………………… 27
CABLE REEL ………………………………………………………………………………………………………… 27
GENERAL INFORMATION ……………………………………………………………………………………………. 28
OPERATION NEAR ELECTRICAL TRANSMISSION LINES …………………………………………. 28
CONTROLS – LOCATION AND FUNCTION …………………………………………………………………… 29
OPERATOR’S CONTROL CONSOLES ………………………………………………………………………… 30
OPERATOR’S CONTROL CONSOLE – OVERVIEW …………………………………………………………30
LEFT CONTROL CONSOLE …………………………………………………………………………………… 31
LEFT CONTROL CONSOLE – OVERVIEW …………………………………………………………………….31
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION……………………………… 32
OPERATING MODE SELECTOR SWITCH ………………………………………………………….. 32
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH ………………………………… 32
HOIST BRAKE SWITCH ……………………………………………………………………………………. 33
MAIN AIR VALVE SWITCH ………………………………………………………………………………….. 33
1-2
System Operation Manual
MD6640 Blasthole Drill BI012593
DEPTH INDICATOR RESET PUSH-BUTTON………………………………………………………. 33
EMERGENCY STOP PUSH-BUTTON…………………………………………………………………. 34
BIT VIEW HATCH SWITCH ………………………………………………………………………………… 34
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH …………………………. 34
ROTARY DRIVE SPEED SELECTOR SWITCH …………………………………………………… 35
HOIST/PULLDOWN RHEOSTAT ………………………………………………………………………… 35
DUST CONTROL ON/OFF SWITCH — OPTION …………………………………………………. 35
DUST CURTAIN SWITCH — OPTION…………………………………………………………………. 35
DUST CONTROL FLOW CONTROL — OPTION …………………………………………………. 36
UNDER DECK SPRAYERS — OPTION ……………………………………………………………… 36
RIGHT CONTROL CONSOLE …………………………………………………………………………………. 37
RIGHT CONTROL CONSOLE – OVERVIEW …………………………………………………………………..37
PIPE POSITIONER SWITCH ……………………………………………………………………………… 38
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST …… 38
ROTARY SPEED POTENTIOMETER …………………………………………………………………. 39
DUST SEAL SLIDER SWITCH …………………………………………………………………………… 39
PROPEL SPEED RANGE SELECTOR SWITCH …………………………………………………. 39
HORN PUSH-BUTTON ……………………………………………………………………………………… 39
TOOL WRENCH SWITCH …………………………………………………………………………………. 40
BREAKOUT WRENCH SWITCH………………………………………………………………………… 40
PIPE RACK SELECTOR SWITCH ……………………………………………………………………… 40
BIT CAROUSEL SWITCH ………………………………………………………………………………….. 40
LEVELING JACK CONTROL SWITCHES ……………………………………………………………. 41
AUTO LEVEL SWITCH ……………………………………………………………………………………… 41
AUXILIARY CONTROL CONSOLE …………………………………………………………………………… 42
AUXILIARY CONTROL CONSOLE ………………………………………………………………………………..42
EXTERIOR LIGHTS …………………………………………………………………………………………..42
TRAIL CABLE TRIP PUSH-BUTTON …………………………………………………………………… 42
FLOOR DEFROST SWITCH……………………………………………………………………………… 43
HEATER / VENT / AIR CONDITIONER CONTROLS ……………………………………………… 43
BOARDING STAIRS SWITCH…………………………………………………………………………….. 43
RADIO / CASSETTE PLAYER ……………………………………………………………………………. 43
OPERATOR’S DISPLAY ……………………………………………………………………………………………….44
OPERATOR’S DISPLAY MONITOR ……………………………………………………………………………….44
DISPLAY AREA & INDICATORS………………………………………………………………………………..44
DISPLAY SCREENS ………………………………………………………………………………………………. 45
TITLE SCREEN ………………………………………………………………………………………………………….45
LEVELING SCREEN …………………………………………………………………………………………………..46
STATUS SCREEN ………………………………………………………………………………………………………46
ACTIVE ALARM …………………………………………………………………………………………………………47
STATUS SCREEN with Pop-up Ribbon …………………………………………………………………………..47
ALARM HISTORY……………………………………………………………………………………………………….48
HELP NAVIGATION …………………………………………………………………………………………………….48
PLC DIAGNOSTICS ……………………………………………………………………………………………………49
CALIBRATION and LIMITS ………………………………………………………………………………………….49
OPERATING HOURS ………………………………………………………………………………………………….50
FIELD TESTS…………………………………………………………………………………………………………….50
MACHINERY HOUSE CONTROLS …………………………………………………………………………..51
LIGHTING LOAD CENTER…………………………………………………………………………………. 51
LIGHTING LOAD CENTER …………………………………………………………………………………………..51
1-3
System Operation Manual
BI012593 MD6640 Blasthole Drill
CONTROLS LOCATED ON LOW VOLTAGE START CABINET ……………………………… 52
CONTROLS LOCATED ON LOW VOLTAGE CABINET…………………………………………. 52
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET ………………… 53
TYPICAL PROGRAMMABLE CONTROL CABINET ………………………………………………………….53
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS …………………………. 53
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS ………………………53
MISCELLANEOUS CONTROLS …………………………………………………………………………. 54
PORTABLE REMOTE PROPEL STATION (OPTIONAL) ………………………………………… 54
PORTABLE REMOTE PROPEL STATION ………………………………………………………………………54
PRESTART CHECKS………………………………………………………………………………………………….. 55
EXTERNAL INSPECTION ……………………………………………………………………………………….. 55
ONBOARD INSPECTION ……………………………………………………………………………………….. 57
PRESTART LUBRICATION…………………………………………………………………………………………… 59
START-UP ………………………………………………………………………………………………………………….. 60
MACHINE START UP ……………………………………………………………………………………………… 60
MACHINERY CHECK ………………………………………………………………………………………… 61
BREAK-IN OF NEW COMPONENTS ………………………………………………………………….. 61
ROTARY DRIVE UNIT BREAK-IN ………………………………………………………………….. 61
HOIST/PULLDOWN GEARCASE BREAK-IN ………………………………………………….. 61
ELECTRIC MOTOR BREAK-IN ……………………………………………………………………..61
OPERATION ………………………………………………………………………………………………………………. 62
PROPELLING ……………………………………………………………………………………………………….. 62
DEFINITIONS …………………………………………………………………………………………………… 62
PROPEL PROCEDURE ……………………………………………………………………………………. 63
STRAIGHT PROPEL – FORWARD OR REVERSE …………………………………………………………..64
GRADUAL RIGHT HAND TURN…………………………………………………………………………………….65
GRADUAL LEFT HAND TURN………………………………………………………………………………………65
COUNTER-ROTATION LEFT HAND TURN ……………………………………………………………………..66
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS………………………………………….66
TOWING PROCEDURE ……………………………………………………………………………………. 68
TOWING PROCEDURE……………………………………………………………………………………………….68
CABLE REEL OPERATION ……………………………………………………………………………………..70
LEVELING …………………………………………………………………………………………………………….. 71
MAST RAISING AND LOWERING …………………………………………………………………………….. 72
MAST RAISING …………………………………………………………………………………………………. 73
MAST STATUS SCREEN …………………………………………………………………………………………….74
MAST LOWERING ……………………………………………………………………………………………. 75
PULLDOWN MACHINERY OPERATION …………………………………………………………………… 76
AUXILIARY WINCH OPERATION ……………………………………………………………………………… 77
PIPE RACK OPERATION ………………………………………………………………………………….. 78
PIPE RACK OPERATION…………………………………………………………………………………………….79
TOOL HANDLING …………………………………………………………………………………………………… 81
PIPE LOADING AND UNLOADING ………………………………………………………………………. 81
DRILL TOOL STRING ASSEMBLY ………………………………………………………………………. 83
TOOL STRING …………………………………………………………………………………………………………..83
STABILIZER INSTALLATION………………………………………………………………………………………..84
BREAKOUT WRENCH OPERATION ……………………………………………………………………….. 88
DRILL TOOL STRING DISASSEMBLY ………………………………………………………………………. 89
1-4
System Operation Manual
MD6640 Blasthole Drill BI012593
ADDING ADDITIONAL DRILL PIPE………………………………………………………………………. 91
REMOVAL OF MULTIPLE SECTION DRILL PIPE ………………………………………………….. 92
ANGLE DRILLING ………………………………………………………………………………………………….. 93
ANGLE DRILLING EQUIPMENT ……………………………………………………………………………………93
PIPE POSITIONER …………………………………………………………………………………………………….94
JIB CRANE………………………………………………………………………………………………………………..95
DUST SUPPRESSION SYSTEM OPERATION …………………………………………………………..96
WATER INJECTION SYSTEM ……………………………………………………………………………………..97
DRILLING ……………………………………………………………………………………………………………… 98
VERTICAL DRILLING ………………………………………………………………………………………… 98
STARTING THE HOLE (COLLARING) ……………………………………………………………. 99
NORMAL DRILLING ……………………………………………………………………………………. 100
ENDING THE HOLE …………………………………………………………………………………… 102
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) ……………………………………….. 103
DRILLING DIFFICULT FORMATIONS ………………………………………………………………… 103
UNCONSOLIDATED MATERIALS ……………………………………………………………………… 104
WET OR STICKY FORMATIONS …………………………………………………………………………… 106
ANGLE DRILLING ………………………………………………………………………………………………… 107
PROGRAMMED DRILL CONTROL DRILLING …………………………………………………………. 108
PREPARING TO MOVE …………………………………………………………………………………… 109
MACHINE SHUTDOWN ………………………………………………………………………………………… 110
SHUT DOWN PROCEDURE ……………………………………………………………………… 110
SHORT TERM STORAGE ………………………………………………………………………….. 111
LONG TERM STORAGE…………………………………………………………………………….. 112
ATTENDED LONG TERM STORAGE ………………………………………………………….. 113
UNATTENDED LONG TERM STORAGE………………………………………………………. 113
TOOL RECOVERY ……………………………………………………………………………………………………. 114
DRILL STABILITY CHARTS……………………………………………………………………………………. 116
Drill Stability Chart – Special Propel Conditions ……………………………………………………………… 116
Drill Stability Chart – Typical Propel Conditions ………………………………………………………………. 117
TYPICAL MACHINE SPECIFICATIONS …………………………………………………………………………. 118
GENERAL ESTIMATED COMPONENT WEIGHTS ………………………………………………………… 120

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M