CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD
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CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD
1.CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226
2.CAT SU488 L and SU488 Scoop Operation Manual A6474X235
3.cat Scoop Mine Power Storage Batteries Installation,use Maintenance Manual A6474X26
Description
CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD
FILE DETAILS:
CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD
Language : English
Pages :321
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD
1.CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226
2.CAT SU488 L and SU488 Scoop Operation Manual A6474X235
3.cat Scoop Mine Power Storage Batteries Installation,use Maintenance Manual A6474X26
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Before starting to work
available to you is applicable for the type of equipment or machine
used
This operation and troubleshooting manual is intended for the
BUC2000 Dual and Single Motor Controller and is only permitted to be
used for equipment of this type.
The operation and troubleshooting manual must be accessible at all
times to all persons working on or with the controller. It should, if
possible, always be available at the place of operation.
Send for a new operation and troubleshooting manual immediately if
the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This manual is intended for those persons who work with or on the
controller. Every person working on the controller must read this
operation and troubleshooting manual.
This includes persons who:
■ are in charge of transport
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Scoop BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual A6474X226 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this manual intended for? 1 3
What is the purpose of this manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
State of the art 2 3
Repair 2 3
Safety instructions 2 4
General rules 2 4
Storage and transport 2 5
Maintenance and repair 2 6
3 Operation
Operation 3 3
History 3 3
Simplified BUC2000 circuit 3 4
Voltage vs speed 3 4
Flywheel diode motor current (forward mode) 3 5
Flywheel diode motor current (reverse mode) 3 5
Flywheel diode motor current (direction does not change) 3 6
Flywheel current (low speed) 3 7
Flywheel current (high speed) 3 7
General specifications 3 8
Data logging features 3 11
Microprocessor based logic card 3 12
Microprocessor based logic card diagnostics 3 13
Configuration jumper table 3 14
Optional dashboard display 3 15
Fault message chart 3 16
Optional hand held diag calibration unit security levels 3 17
Optional hand held diagnostics calibration unit 3 18
Optional hand held diagnostics calibration unit operation 3 19
Personality adjustment procedure 3 19
Traction personalities (controller adjustments) 3 20
Traction status display 3 21
Traction test display 3 23
Traction BDI display 3 23
Error code legend 3 24
IGBT panels and harness assemblies 3 25
Dashboard display and harness assembly 3 31
Panel wiring harness 3 34
Vehicle direction of travel 3 35
Troubleshooting 3 37
IGBT and diode measurements 3 38
IGBT measurements 3 39
Diode measurements 3 40
Panel measurements 3 42
Driver measurements 3 43
Schematics 3 44
4 Tightening torques
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4
2.CAT SU488 L and SU488 Scoop Operation Manual A6474X235
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the scoop 5 3
Who is allowed to operate the scoop 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment – common 5 6
Hydraulic control panel (standard) 5 9
Hydraulic control panel (with vertical lift and QDS) 5 11
Operator’s compartment with control handle 5 15
Operator’s compartment with control station 5 18
Hazard zone 5 20
Starting procedure with control handle 5 21
Machine operation with control handle 5 22
Shutdown procedure with control handle 5 25
Starting procedure with control station 5 27
Shutdown procedure with control station 5 30
Towing a disabled machine 5 31
Battery change procedure (ground level) 5 32
Battery change procedure (vertical lift) 5 38
Instructions on the maintenance 5 45
Important notes 5 45
Before maintenance 5 45
Critical torque values 5 46
Lubricants, fluids and capacities 5 46
Specific lubrication and maintenance instructions 5 51
Every shift 5 51
Weekly 5 52
Monthly 5 53
Every three months 5 64
Major maintenance 5 71
Drive motor/gearbox removal and replacement 5 71
Tire/wheel installation procedure 5 73
Troubleshooting procedures 5 77
Hydraulic system (general) 5 78
Brakes 5 81
Hydraulic cylinders 5 83
Hydraulic pump 5 84
Valves 5 86
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
3.cat Scoop Mine Power Storage Batteries Installation,use Maintenance Manual A6474X26
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Customer Support: [email protected]
S.M
