CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285 – PDF DOWNLOAD
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CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285 – PDF DOWNLOAD
1.CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285
2.CAT SCR-18C Battery Charger Operation & Maintenance Manual A6474X316
3.CAT BUC2000 Dual & Single Motor Solid State Controller Operation & Troubleshooting Manual A6474X226
4.CAT Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26
Description
CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285 – PDF DOWNLOAD
FILE DETAILS:
CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285 – PDF DOWNLOAD
Language : English
Pages : 354
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285 – PDF DOWNLOAD
1.CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285
2.CAT SCR-18C Battery Charger Operation & Maintenance Manual A6474X316
3.CAT BUC2000 Dual & Single Motor Solid State Controller Operation & Troubleshooting Manual A6474X226
4.CAT Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Before starting to work:
Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.
This operating manual is intended for:
Model SH650 (China)
Serial No.: N/A
and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons
working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
TABLE OF CONTENTS:
CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285 – PDF DOWNLOAD
1.CAT SH650 (China) Shield Hauler Operation & Maintenance Manual A6474X285
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the machine 5 3
Who is allowed to operate the machine 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Control handle 5 8
Hazard zone 5 17
Starting procedure 5 18
General 5 18
Machine operation 5 19
Shutdown procedure 5 22
Procedures for loading and unloading
The Longwall roof support 5 24
Loading from the long axis of the shield 5 24
Unloading from the long axis of the shield 5 24
Loading from the side of the shield 5 25
Unloading from the side of the shield 5 26
Towing a disabled machine 5 27
Battery change procedure 5 28
Instructions on the maintenance 5 33
Important notes 5 33
Before maintenance 5 33
Critical torque values 5 35
Lubricants, fluids and capacities 5 35
Specific lubrication and maintenance instructions 5 39
Every third shift 5 39
Weekly 5 46
Monthly 5 52
Every three months 5 53
Instructions on the adjustment procedures 5 59
Main relief – primary (main implement) pump section 5 59
Main relief – accumulator pump section 5 61
Unloader valve 5 63
Relief valve – brake cooling manifold 5 65
Pressure reducing valve – HRC pilot control circuit 5 66
Hand pump relief valve 5 67
Bell crank bi-directional relief valve 5 68
Battery lift bi-directional relief valve 5 69
Troubleshooting procedures 5 71
Hydraulic system (general) 5 72
Brakes 5 75
Hydraulic cylinders 5 77
Hydraulic pump 5 78
Valves 5 80
6 Technical data
Technical data 6 3
Tightening torques 6 9
Permissible data 6 15
Lubrication fluids and greases 6 15
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
2.CAT SCR-18C Battery Charger Operation & Maintenance Manual A6474X316
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
General Precautions 2 8
Personal Precautions 2 9
Preparing to Charge Precautions 2 9
Charger Location Precautions2 10
DC Connection Precautions 2 10
Grounding Instructions 2 10
Storage and Transport 2 11
Pre-Start Inspection 2 11
Installation and Start-up 2 12
Operation 2 12
Maintenance and Repair 2 12
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load Units: Dimensions and Weights 3 4
Before transport 3 4
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Features 4 6
Installation 4 7
Location 4 7
Safety Features 4 8
5 Operation
Operation 5 3
How to operate the battery charger 5 3
Who is allowed to operate the battery charger 5 3
When can charging be started? 5 3
Starting procedure 5 10
Shutdown procedure 5 12
Instructions on the maintenance 5 13
Important notes 5 13
Before maintenance 5 13
General Maintenance Procedures 5 14
Yearly 5 14
Fourth Year 5 14
Seventh Year 5 14
Tenth Year 5 14
Troubleshooting Procedures 5 15
Battery charger troubleshooting 5 15
S2A-358S Pot adjustment 5 17
SCR/SCR Modules 3-phase troubleshooting 5 18
6 Technical data
Technical data 6 3
Tightening torque 6 5
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
3.CAT BUC2000 Dual & Single Motor Solid State Controller Operation & Troubleshooting Manual A6474X226
PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
INNOVATIVE SPEED CONTROL 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
MOTOR CONTROLLER CONSIST OF: 13
MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBT MEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODE MEASUREMENTS 29
DIODE MEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLE MOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
PUMPMOTOR SHUNT, FIGURE 25 42
PANELWIRING HARNESS, FIGURE 26 43
4.CAT Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Questions? Email us: [email protected]
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