CAT SH660 HD Roof Support Carrier Operation Manual SN 5003935 – PDF DOWNLOAD

Description

CAT SH660 HD Roof Support Carrier Operation Manual SN 5003935 – PDF DOWNLOAD

FILE DETAILS:

CAT SH660 HD Roof Support Carrier Operation Manual SN 5003935 – PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT SH660 HD Roof Support Carrier Operation Manual SN 5003935 – PDF DOWNLOAD

General Information:
INTRODUCTION:

The operation of heavy mining machinery can be hazardous. To ensure safe operation,
operators and personnel must be alert, competent, correctly trained, tested and licensed in the
principles, capabilities and correct operating and isolation procedures of the machinery.

• This manual is designed to provide the SH660 HD Roof Support Carrier operator with the proper
  information regarding the machine’s instrumentation, operating controls and general safe working
  procedures. All operators of this machine must be conversant with the information
  contained within this manual before operating the machine.
• To ensure safe and efficient operation, the SH660 HD Roof Support Carrier must be
  adequately maintained by the operators and service personnel. To achieve this, the
  operator’s pre-start inspection procedure contained in Section 6 of this manual must be
  performed before any use of this machinery is undertaken.
• Any abnormalities should be reported immediately to service personnel to avoid costly
  machine repairs, production downtime and unsafe operation of the machine.

DESCRIPTION:

The SH660 HD is a 60000 kg high capacity Shield Hauler. It has been designed for lifting and
carrying heavy pieces of equipment and machinery in underground coal mines. Its main
function is the carrying and placing of longwall equipment and shields. The machine comes standard
with a set of fork tines and winch for this purpose.

• The SH660 HD is powered by a 172 kW (230 HP) CAT C7 turbocharged four-stroke inline six cylinder
  flameproof diesel engine package.
• Flameproofing of the system includes an inlet flametrap, and a wet bath exhaust system, complete
  with exhaust purifier and dual particulate filtration.
• The machine has a pneumatic starting and safety interlock system coupled to a Diesel
  Control System (DCS), which is an intrinsically safe electronic monitoring and shutdown
  system that prevents the engine running outside of the predetermined safe operating
  parameters.
• The DCS controls and switches power onto the Caterpillar C7 Electronic (HEUI) Fuel
  System.
• The engine power output is connected to the constant four-wheel drive system via a
  transfer case (drop box) coupled to the engine flywheel, and a four speed Dana/Spicer
  36000 Series transmission providing power to heavy duty Kessler outboard planetary drive
  axles through bevel gear and pinion.

TABLE OF CONTENTS:

CAT SH660 HD Roof Support Carrier Operation Manual SN 5003935 – PDF DOWNLOAD

Section 1 General Information
Introduction 1
Description 1
General Arrangement 2
Specifications 3
Section 2 General Safety and Precautions 5
Section 3 Gauge Parameters and Colour Coding 11
Section 4 Machine Orientation, Controls and Functions
Machine Orientation
Basic Machine Layout 15
Control Locations
Compartment Door 16
Transmission Gear Control Lever 17
Transmission Directional Control Lever 17
Park Brake Button 18
Four-Way Joystick Control Lever 19
No 1—Two-Way Hydraulic Control Lever 19
No 2—Two-Way Hydraulic Control Lever 19
Operator’ Seat 20
Accelerator Pedal 20
Brake Pedal 20
Steering Wheel 21
Brake Head Pressure Gauge 22
Brake Accumulator Pressure Gauge 22
Steering Accumulator Pressure Gauge 22
Engine Start Button 23
Air Pressure Gauge 23
On/Off Toggle Switch 23
Transmission Oil Temperature Gauge 24
Engine Coolant Temperature Gauge 24
Load Indicator Gauge 25
Horn Button 26
Engine Service Hour Meter 26
Air Cleaner Service Indicator 27
Shutdown System Test Valve 27
Exhaust Back Pressure Gauge 28
Exhaust Outlet Gas Temperature Gauge 28
Engine Oil Pressure Gauge 28
Engine Fuel Primer Pump 29
Attachment Quick Connects Button 29
Emergency Intake Shut Off Valve 30
Emergency Fuel Shut Off Valve 31
Reversing Camera 32
Section 5 Machine Isolation
Engine Isolation 33
Pneumatic Isolation 34
Hydraulic Isolation 35
Engine Coolant Isolation 36
Section 5 Machine Isolation (cont )
Electrical Isolation 37
Articulation Isolation 38
Lift Arm Isolation 39
Exhaust Conditioner Isolation 40
Exhaust Conditioner Make Up Tank Pressure Isolation 41
Section 6 Pre-Start Procedure 43
Section 7 Engine Starting Procedure 53
Section 8 Post Start Checks 55
Section 9 Stopping the Engine 59
Section 10 Tramming the Machine 61
Section 11 Stopping and Braking 63
Section 12 Driving on a Ramp 65
Section 13 Parking on a Ramp 67
Section 14 Loading 69
Section 15 Cookie Plate Use 71
Section 16 Towing the Machine when Disabled 73
Section 17 Towing with the Machine 75
Section 18 Air Venting the Fuel System 77
Section 19 Air Venting the Engine Cooling System 79
Section 20 Diesel Control System (DCS) 81
Section 21 Fluid Specification Table 85

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