CAT Shearer EL1000 Operating Manual – PDF DOWNLOAD
$26.95
CAT Shearer EL1000 Operating Manual – PDF DOWNLOAD
Description
CAT Shearer EL1000 Operating Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Shearer EL1000 Operating Manual – PDF DOWNLOAD
Language : English
Pages :184
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Shearer EL1000 Operating Manual – PDF DOWNLOAD
About this manual
This chapter contains important information that will make it easier
for you to use this manual. It provides you with information about
the structure of the manual and the symbols and characters used in
it.
Take care to ensure that the operating manual available to you is
applicable for the type of shearer used. Failure to do so can result
in a safety hazard for yourself and others.
Make sure the details on the shearer correspond to those given in
the operating manual
Shearer EL1000
ID No.: SHEL1000-003
Material number: 4353706
It is only permitted to be used for shearers of this type.
to Atex directive
to Equipment Group I, Category M2.
The operating manual must be available at all times to all persons
working on or with the shearer.
If possible, there should always be an operating manual for the
shearer available at the place of operation.
manual is no longer complete or has become illegible.
Persons for whom the operating manual is intended
This operating manual is intended for those persons who work with
or on the shearer.
All persons working on the face, at the edge of the face or at the
gate must read this operating manual.
This includes persons who:
are in charge of transport,
perform assembly/disassembly work,
operate the shearer,
correct malfunctions,
carry out daily routine work on the face,
perform maintenance work,
perform repair work.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Shearer EL1000 Operating Manual – PDF DOWNLOAD
Table of content
1 About this manual
Before starting work 1 3
Persons for whom the operating manual is intended 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Operation 2 3
Installation and repairs 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Ambient conditions 2 5
Prerequisites for operation 2 5
Safety instructions 2 7
3 Storage and transport
Storage 3 3
Storage of the equipment 3 3
Storing used equipment 3 4
Transport 3 5
Load units; dimensions and weights 3 5
Before transport 3 5
Transporting the components 3 5
Dismantling of parts 3 7
Storage and Transport below freezing temperature 3 8
Ranging Arms 3 8
Haulage Units 3 8
Downdrives 3 8
Electric Motors 3 9
Hydraulic Powerpack 3 9
Hydraulic Cylinders 3 9
Water Modules 3 9
Electrical Control Box and Haulage Transformer Box 3 9
Mainframe 3 9
Transporting the machine underground 3 9
Driving the shearer onto the AFC 3 10
Caterpillar Global Mining Europe GmbH, Lünen 2014E
Table of content
Shearer EL1000
4 Installation
What you need to observe prior to installation 4 3
Who is allowed to perform the installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 3
Overview – Shearer EL1000-003 4 4
How to install the shearer 4 5
Fit shoe post and lifting cylinder to mainframe 4 6
Fit downdrive to mainframe 4 11
Fit ranging arm to mainframe 4 16
Connect ranging arm to lifting cylinder 4 20
Fit cowl material to ranging arm 4 22
Fit cutting drum to ranging arm 4 24
Fit sprayboom to mainframe 4 27
How to connect the shearer 4 29
Electrical connection 4 29
Water connection 4 29
Greases, oils and hydraulic fluids 4 29
How to commission the shearer 4 30
Before commissioning 4 30
Commissioning the shearer 4 30
Retightening bolted connections 4 31
How to dismantle and remove the shearer 4 31
Who is authorized to dismantle and remove the shearer? 4 31
5 Operation
Who is allowed to operate the shearer? 5 3
When is coal cutting allowed to be started? 5 3
What you have to observe before starting the shearer 5 3
How to operate the shearer 5 4
Control elements 5 5
Control elements of control box ECB2 5 6
USB remote control 5 7
Transmitter 5 9
Starting the shearer 5 17
What to observe during operation 5 18
Stopping the shearer 5 18
Electrical isolation of the shearer 5 19
How to maintain the shearer 5 20
Maintenance intervals (mechanical) 5 21
Maintenance intervals (electrical) 5 24
Oil and fluid condition monitoring 5 27
Oil condition limits 5 27
Additives 5 28
Flash Point 5 28
Oil contamination analysis 5 29
Caterpillar Global Mining Europe GmbH, Lünen 2014E
Table of content
Doc no : SHEL1000-003 BA 00 VESE / 01
Maintenance of the ranging arms 5 31
Maintenance of the cutting drums 5 33
Maintenance of the haulage units 5 34
Maintenance of the powerpack 5 36
Maintenance of the downdrives 5 38
Maintenance of the sprayboom 5 40
How to replace wear parts 5 41
Picks 5 41
Skid shoes 5 41
Insert in trapping shoes 5 44
Drive sprocket 5 48
Spider element in pump coupling 5 51
Other replacement procedures 5 55
Replace quill shaft in haulage motor 5 55
Replace quill shaft in cutter motor CM500D 5 63
When faults occur 5 68
Fault diagnosis – electrical 5 68
6 Technical data
General information 6 3
Identification 6 5
Mechanical Components 6 6
Ranging arm RA 560 6 6
Haulage Unit 6 8
Downdrives DD1-180 6 10
Hydraulic Components 6 12
Hydraulic System 6 12
Power pack PP2 6 13
Electrical components 6 15
Electrical system 6 15
Control power distribution 6 18
Electrical control box ECB 2 6 19
Haulage Transformer Box HTB2 6 26
Haulage Drive System 6 28
Ranging Arm Motors 6 31
Haulage motor 6 33
Pump motor 6 34
Electrical Diagrams 6 35
Water System 6 36
Shearer Cooling System 6 36
Dust Suppression 6 37
Cowl and Downdrive Flushing 6 37
Fire Deluge System 6 37
Caterpillar Global Mining Europe GmbH, Lünen 2014E
Table of content
Shearer EL1000
Permissible media 6 39
General 6 39
Shearer lubrication 6 40
Gear oil filling 6 40
Gear Oil 6 40
Hydraulic Fluid 6 41
Quill Shaft Grease 6 42
All Other Grease Applications 6 42
Tightening torques 6 43
Bolts with metric coarse pitch 6 43
Bolts with metric fine pitch 6 44
Bolts for flameproof covers 6 45
Recommended Lubricants 6 47
Questions? Email us: [email protected]
S.M
